Gas Turbine project
Transcripción
Gas Turbine project
NITI STUDY OF OPEN AND CLOSED CYCLES GAS TURBINE ﺑﺴﻢ اﷲ اﻟﺮﺣﻤﻦ اﻟﺮﺣﻴﻢ Republic of Yemen Ministry of Technical Education & Vocational Training NATIONAL INSTITUTE FOR TECHNICIANS AND INSTRUCTORS NITI – ADEN Maintenance of Oil Equipments Section Study of Open and Closed cycles Gas Turbine A graduation project is submitted to the Maintenance of Oil Equipment Section in partial fulfillment of the requirements for the degree of Technical Diploma in Mechanical Engineering BY 1. AHMED ABDU ALI ABDULLAH (7/394) 2. WALEED MOHAMMED ABDU QAIED (7/353) 3. ADNAN AHMED ALI MOHAMMED (7/512) 4. MABROK SALEM AHMED AL-AQEELI (7/172) SUPERVISOR ENGINEER /GAMAL ABDULKADER MANSOOR ALI AL-IRAQI Aden, Yemen June/ 2009 MAINTENANCE OF OIL EQUIPMENT SECTION -i- NITI STUDY OF OPEN AND CLOSED CYCLES GAS TURBINE ACKNOWLEDGMENTS First and formst, we would like to thank the head of or section, Eng. Yahia Sallam Ali, for his support, outstanding guidance and encouragement throughout our senior project. We would also like to express or gratitude a appreciation to Eng. Gamal abdulkader Ahmed Mansoor for all the help and guidance he provided throughout our education, and to the other members of our instructor. We would like to thank our family, especially our parents, for their encouragement, patience, and assistance over the years. We are forever indebted to our parents, who have always kept us in their prayers. MAINTENANCE OF OIL EQUIPMENT SECTION -ii- NITI STUDY OF OPEN AND CLOSED CYCLES GAS TURBINE ABSTRACT Our project Title is “Study of open and closed cycle gas turbine” it consists of three chapters. Chapter one gives general prelusion about gas turbine through some definitions about gas turbine and other prime movers. It also explains the principle of gas turbine, and compares it with other prime movers (steam turbine, reciprocating internal combustion engines). Finally the chapter classifies gas turbine. In chapter two and chapter three you will find the core of our subject which studies Open and Closed Cycle Gas Turbines from the following points: • Maine components. • Arrangements. • Applications. • Advantages and disadvantages. • Conclusion MAINTENANCE OF OIL EQUIPMENT SECTION -iii- NITI STUDY OF OPEN AND CLOSED CYCLES GAS TURBINE TABLE OF CONTENTS NO. Page Title Page……………………………………………………………………………i Acknowledgments…………………………………………………………………..ii Abstract………………………………………………………………………….....iii Table of contents………………………………………………………...…………iv List of Figures…………………………………………………………………...…vi List of Tables……………………………………………………………...……...viii CHAPTER 1 (prelusion)………………..……………………………...1 1. Introduction ……………………………………………………………………...2 2. Definition…………………………………………………………………...…....3 3. Principle of Gas Turbine………………………………………………………....7 4. Gas Turbine versus other Prime Mover……………………………………….....9 4.1 Gas Turbine versus other reciprocating internal combustion engine……..….9 4.2 Gas Turbine versus steam turbine……………….....…………………….....11 5. Gas Turbine Classification……………………………………………...…...….13 CHAPTER 2 (Open Cycle Gas Turbine)………….…………......…..15 1. Open Cycle Gas Turbine (internal type)……………………………………......16 2. Main Component of Open Cycle Gas Turbine………………………………….18 2.1 Compressors………..…………………………………………………........18 2.2 Combustion Chamber……………………………………..………….……22 2.3 Turbine…………...………………..………………………………….……24 3. Open Cycle Gas Turbine arrangement…………………………………….……25 3.1 Open Cycle with single shaft arrangement………………..…………….….25 3.2 Open Cycle with two shaft arrangement…………………….…….…….….26 3.3 Intercooler single shaft Open Cycle ……………...…………………….…..27 MAINTENANCE OF OIL EQUIPMENT SECTION -iv- NITI STUDY OF OPEN AND CLOSED CYCLES GAS TURBINE 3.4 Reheating single shaft Open Cycle………………………………....………28 3.5 Regenerating single shaft Open Cycle………………………...……..……..29 3.6 Combined Inter cooler, Reheat and Regenerator open cycle……………….30 4. Application of Open Cycle Gas Turbine…………………………………...…..32 5. Advantages and disadvantages of open cycle gas turbine………….…………..38 CHAPTER 3 (Close Cycle Gas Turbine)…….....………….………… 40 1. Closed Cycle Gas Turbine (external type)…………………………...…………41 2. Main Component ……………………………...……………………………….42 2.1 heat exchanger…………………………………………………………...…42 3. Closed cycle gas turbine arrangements……………………...………………….49 3.1 Semi-closed cycle Gas Turbine……………………..………………..……….49 3.2 Single spool, intercooled, recuperated shaft power engine…...........................50 4. Advantages and disadvantages of closed cycle gas turbine…………...…...…...52 5. Application of Closed Cycle Gas Turbine………...……………………..……..53 6. Conclusions (differences)……………………………...…….…………………54 MAINTENANCE OF OIL EQUIPMENT SECTION -v- NITI STUDY OF OPEN AND CLOSED CYCLES GAS TURBINE LIST OF FIGURES NO. Page Figures 1.1 (a) Internal combustion type………………….…………………..……4 Figures 1.1 (b) External Combustion type.................................................................4 Figures 1.2 (a) Single-stage turbine………………………………………….….….5 Figures 1.2 (b) Multi-stage turbine……………………………………………..…..5 Figures (1.3) Steam turbine…………………………………………………...…….6 Figures (1.4) Reciprocating internal combustion engine…………………...………6 Figures 1.5 (a, b, c) Principle of work of gas turbine……………………………….8 Figures (1.6)Typical Jet Engine versus Four Strokes Internal Combustion Engine………………………………………………………………………..…….10 Figures (2.1) Open cycle gas turbine…………………………………….....……..16 Figures (2.2) Main process………………………………….…………....………..17 Figures (2.3) Main component of Gas Turbine…………………………...……….17 Figures (2.4) Centrifugal compressor and Impeller…………………...…..………19 Figures (2.5)Multi stage centrifugal compressor………………….………………20 Figures (2.6) Axial flow compressor…………………………………...………...21 Figures (2.7) Annular Combustor………………………………………..………..23 Figures (2.8)Can annular combustor…………………………….………...………23 Figures ( 2.9)Can combustor……………………………………………..……....23 Figures (2.10)Turbine Section………………………………..………...………...24 Figures (2.11)Open cycle with single shaft arrangement………………...………..25 Figures (2.12)Open cycle with two shaft arrangements………….……..…………26 Figures (2.13) Intercooler single shaft open cycle gas turbine…………….……...27 Figures (2.14) Reheating single shaft open cycle gas turbine……………………..28 Figures (2.15)Regenerative single shaft gas turbine………………………….…...29 MAINTENANCE OF OIL EQUIPMENT SECTION -vi- NITI STUDY OF OPEN AND CLOSED CYCLES GAS TURBINE Figures (2.16)Combined intercooler, reheat and regenerator open cycle gas turbine…...................................................................................................................31 Figures (2.17)Air craft application………………………….…..…………………32 Figures (2.18) power generation application…………………………..……………34 Figures (25.19)Industrial application……………………………..…….…………35 Figures (2.20)Marine application…………………………….………….………...35 Figures (2.21) Marine application………………………………..……..…………36 Figures (2.22.a) Transportation application…………………...……………..……36 Figures (2.22.b) Transportation application…………...…………………..………37 Figures (2.22.c)Transportation application………….…..………………………...37 Figures (3.1)Closed cycle gas………………………………..……...…………….40 Figures (3.2)Sell and tube heat exchangers with baffles……………...…...............42 Figures (3.3) Actual footage of tube bundle………………………...…….............43 Figures (3.4)Actual footage of baffles arrangement……………………................44 Figures (3.5) Double pipe heat exchanger (one hair –pin)……….…….….............45 Figures (3.6)Acuale footage of 7 hair – pins arrangement ……………..................45 Figures (3.7)The core of a compact heat exchanger………………………............46 Figures (3.8) Two –fluid compact heat Exchanger With header removed……......46 Figures (3.9) Actual footage of cut – section in compact heat exchanger…...........47 Figures (3.10)plate and frame heat exchangers………………………...................48 Figures (3.11)Actual footage of plate and frame heat exchangers……..................48 Figures (3.12)Semi-closed cycle gas turbine……………………...………………50 Figures (3.13)Closed cycle single spool, intercooled, recuperated shaft power engine.......................................................................................................................51 MAINTENANCE OF OIL EQUIPMENT SECTION -vii- NITI STUDY OF OPEN AND CLOSED CYCLES GAS TURBINE LIST OF TABLES Table (3.1) Sell and tube heat exchanger components…………………………….43 Table (3.2) Compact heat exchanger cross section………………………………..46 Table (3.3)Differences between open and closed cycles gas turbine…….……….55 MAINTENANCE OF OIL EQUIPMENT SECTION -viii- NITI STUDY OF OPEN AND CLOSED CYCLES GAS TURBINE GLOSSARY Abbreviation Definition WD Work done SSBB 'Suck, Squeeze, Bang, Blow' C Compressor T Turbine HPT High pressure turbine LPT Low pressure turbine HPC High pressure compressor LPT Low pressure turbine SFC Specific fuel consumption MAINTENANCE OF OIL EQUIPMENT SECTION -ix- NITI chapter (1) MAINTENANCE OF OIL EQUIPMENT SECTION -1- NITI chapter (1) 1.1 Introduction: There are many different types of turbines: wind, water, steam and gas. A gas turbine uses a highly pressurized gas to rotate a turbine. The main fuel types used, are hydrocarbons usually propane or kerosene. The fuel is mixed with air which combusts and expands. This gas is accelerated through the turbine causes it to rotate, the power output achieved can be used to generate electricity, if it is connected to an alternator. Gas turbines are mainly known for their use in aircraft propulsion. Gas turbines are used as their power to weight ratio is better than normal piston engines which used previously in aviation. Gas turbines blades can achieve high rotation speeds and operate at extremely high temperatures; the materials used for the blades are heat resistant. Although the function of the gas turbine is simple, the manufacturing process is awkward and expensive. As the components in a gas turbine need to accurate and carefully made. If manufactured incorrectly the components could be liable to fatigue. However the manufacturing process is not the only expensive part, the fuel is a costly expenditure. A reduction in fuel can be made by reducing the amount of after burn used. They work best when they are constantly loaded hence there use in aircrafts. The gas turbine takes in air, heats in with fuel, which provides an expanding gas. This gas is then accelerated and produces a propulsive force. A standard gas turbine sucks air in through an inlet. Then it travels through to a compressor, and then to the combustion chamber where fuel is burnt with this compressed air, the mixture of gas and air expands and produces a high velocity gas. The gas is then accelerated through the turbine which in turn produces the thrust. Gas turbines have been developed for the simple purpose of producing power. MAINTENANCE OF OIL EQUIPMENT SECTION -2- NITI chapter (1) 1.2 Definitions: 1.2.1 A Turbine. A turbine is a kind of spinning device that uses the action of a fluid to produce work. Typical fluids used are: air, wind, water, steam and helium... 1.2.2 A gas turbine. Gas turbine can be defined in many ways: • A gas turbine is a continuous combustion engine. The combustion process can be internal or external Figure1.1 (a, b). It is similar to a jet engine in many respects, however unlike the jet which has an exhaust nozzle to produce thrust, the gas turbine produces torque, by utilizing a power turbine stage. • A heat engine which uses the energy of expanding gases passing through single or multi-stage turbine to create rotational power Figure 1.2 (a, b). 1.2.3 A reciprocating internal combustion engine. It is a heat engine that uses one or more reciprocating pistons to convert pressure into a rotating motion. Figure (1.3) shows a reciprocating internal combustion engine. 1.2.4 A steam turbine. A steam turbine is a mechanical device that extracts thermal energy from pressurized steam, and converts it into rotary motion. Figure (1.4) shows steam turbine. MAINTENANCE OF OIL EQUIPMENT SECTION -3- NITI chapter (1) Combustor Turbine Fuel Shaft Air Load Exhaust Figure 1.1 (a) Internal Combustion Heater Turbine Shaft Load Cooler Figure 1.1 (b) External Combustion MAINTENANCE OF OIL EQUIPMENT SECTION -4- NITI chapter (1) Figure 1.2 (a) Single-stage turbine MAINTENANCE OF OIL EQUIPMENT SECTION -5- NITI chapter (1) High pressure compressor High pressure turbine Steam Steam Steam Medium pressure turbine Exhaust Figure (1.3) Steam turbine Figure (1.4) reciprocating internal combustion engine MAINTENANCE OF OIL EQUIPMENT SECTION -6- NITI chapter (1) 1.3 Principle of work of gas turbine: As it is shown in figure (1.5, a) the compressor caused a flow of air at certain rate. Figure (1.5, b) shows the effect of heat on increasing the flow rate of air. This happens due to the increase in the movement of the molecules of air. The physical principle shown in figure.1.2 (a,b) explains that the fluid used in gas turbines (usually air) passes through three main stages, as shown in figure. (1.5, c): • First stage: Fresh air at ambient conditions is exposed to compression process, where its pressure is raised. • Second stage: Combustion process is then takes place, where the compressed air and the fuel are burned at constant pressure. • Third stage: Expansion of the compressed hot air and the combustion gases are used to turn the turbine. As a result of turbine rotation the driven equipment starts working. MAINTENANCE OF OIL EQUIPMENT SECTION -7- NITI chapter (1) Compressor W.D fan (a) Compressor W.D fan flam (b) (c) Figures 1.5 (a, b, c) principle of work of gas turbine MAINTENANCE OF OIL EQUIPMENT SECTION -8- NITI chapter (1) 1.4 Gas turbine versus other prime movers: Gas turbine is considered as a prime mover. Here we will compare gas turbine with two famous prime movers: 1.4.1 Gas turbine versus reciprocating internal combustion engines: A gas turbine in comparison with reciprocating internal combustion engine has all the advantage a rotary engine has over a reciprocating engine, like: • Simple mechanism • Higher speed • Compact and low weight • Small foundation and easy balancing • Maintenance cost is low, about 60 percent that of a diesel engine. The phenomenon of detonation, which limits the achievable maximum power out of a reciprocating engine, does not exist in gas turbine that, thus, can use cheaper liquid fuels .the main advantage of gas turbine is low full load thermal efficiency, and poorer part load efficiency. It is a costly machine due to the use of high heat resistant materials and sophisticated manufacturing processes for blade manufacture. The gas turbine is not a self-starting unit, so requires a starting motor. It runs at comparatively high speed and requires a reduction gear for normal industrial applications. The gas turbine is slow in its response to acceleration. Comparison of the operation of gas turbine (jet engine) versus reciprocating internal combustion engine: A jet engine works on the principle of Sir Isaac Newton's third law of physics, i.e. for every action there is an equal and opposite re-action. The action of forcing gases out from the rear of the jet engine results in a re-active force in the opposite direction, and is commonly referred to as (thrust). Engines of this type are often referred to as 'Reaction Engines', a rocket engine being another example. Newton's third law and the action of a jet can be demonstrated in simple terms MAINTENANCE OF OIL EQUIPMENT SECTION -9- NITI chapter (1) by inflating a balloon and releasing it, the escaping air propels the balloon in the opposite direction. Creating thrust takes energy. The energy required is obtained from burning fuels, whether it is in gas or liquid form such as propane, kerosene, diesel or even vegetable oils! This fuel is normally combined with pressurized air to increase the efficiency and power output for a given engine size. This fuel/air mixture is burned in some form of combustion chamber where the resulting hot gases expand creating an increase in pressure inside the combustion chamber. The expanding gases are then used to do useful work. One example of this process is what happens inside the cylinder of a car engine. Air and fuel are drawn into the cylinder by the downward movement of the piston, the piston then moves up and squeezes this mixture which is then ignited. The fuel burns creating a sudden sharp rise in pressure inside the cylinder. This pressure then forces the piston back down producing mechanical work. The piston then moves back up the cylinder to eject the burnt fuel ready for another cycle. This process is commonly referred to as the 'Suck, Squeeze, Bang, Blow' cycle! (SSBB). Figure (1.6) a Typical Jet Engine versus Four Strokes Internal Combustion Engine MAINTENANCE OF OIL EQUIPMENT SECTION -10- NITI chapter (1) The way a basic Turbojet engine burns it's fuel is exactly the same as in car engine, but instead of burning the fuel in discrete packets, the jet engine continuously sucks, squeezes, bangs and blows all at the same time! Also, instead of using the expanding gases to push on a piston, they are released through the turbine blades which takes some of the energy to drive the compressor, the rest being released to the atmosphere. • In a basic turbo jet, the air enters the front intake (suck) and is compressed by the compressor (squeeze), • Then forced into combustion chambers where fuel is sprayed into them and the mixture is ignited (bang). • The gases that are formed expand rapidly, and are exhausted through the rear of the combustion chambers and out through the nozzle (blow). The expanding gases provide the forward thrust. Just before the gases enter the engine nozzle, they pass through a fan-like set of turbine blades which rotates the engine shaft. This shaft, in turn, rotates the compressor, thereby bringing in a fresh supply of air through the intake. All of these processes are happening at the same time. Engine thrust may be increased by the addition of an afterburner section into which extra fuel is sprayed into the exhausting gases (which contains surplus hot oxygen ) to give the added thrust. 1.4.2 Gas turbine versus steam turbine: Steam turbine is a highly developed machine made in very large sizes up to 500MW with efficiency of nearly 40 per cent. However, steam turbines have one inherent disadvantage. It requires bulky and expensive steam generating equipment(boiler or nuclear reactor) and condensing plant. The hot gases produced in the boiler furnace are not used directly in the turbine but are used to an intermediate fluid, steam Gas turbines that use the products of combustion directly are much more compact, require less maintenance, require less man power to operate and can be quickly started and stopped Another great advantage of simple open cycle gas turbine is that it does not require any water for its operation. The main disadvantage of gas turbine is its lower efficiency. Gas turbine is highly suited for peak load and standby power generation and aircraft propulsion. MAINTENANCE OF OIL EQUIPMENT SECTION -11- NITI chapter (1) Gas turbine has the following advantages over the steam, turbine: • Its operation is simple and it can be quickly started. • It is initial and maintenance costs are low. • It requires few parts and their design is simple. • It has low weight-power ratio. • Its lubrication cost is low. • Low capital cost. • Lesser room and floor space requirement. • Low maintenance and operating cost. • Low or no cooling water requirement. • No feed water supply is required. • Reliable operation. • Low power station auxiliaries. • Fully automatic operation with possible remote control which stands for low Operating staff costs. • Economical waste heat utilization. • It can be easily started from clod conditions. MAINTENANCE OF OIL EQUIPMENT SECTION -12- NITI chapter (1) 1.5 Gas Turbine Classification: Gas turbine plants may be classified according to the following criteria: 1.5.1 Type of load: (A) peak load plants. (b) Stand by plants. (c) Base load plants. 1.5.2 Application: (a) Aircraft. (b) Locomotive. (c) Marine. (d) Transport. 1.5.3 Number of shaft: (a) Single-shaft. (b) Multi-shaft. 1.5.4 Fuel: (A) liquid. (b)Solid. (c)Gas. 1.5.5 Compressor: (A)Axial compressor. (B) Radial compressor. 1.5.6 Cycle: (a) Open cycle plants: • Open cycle with single shaft arrangements. • Open cycle with two shafts arrangements. • Intercooler single shaft open cycle gas turbine. • Reheating single shaft open cycle gas turbine. • Regenerative single shaft open cycle gas turbine. • Combined intercooling, reheat and regenerator open cycle gas turbine. MAINTENANCE OF OIL EQUIPMENT SECTION -13- NITI chapter (1) (b) Closed cycle plants: • Semi closed cycle gas turbine. • Closed cycle single spool, intercooled, recuperated shaft power engine: MAINTENANCE OF OIL EQUIPMENT SECTION -14- NITI chapter (2) MAINTENANCE OF OIL EQUIPMENT SECTION -15- NITI chapter (2) 2.1 Open cycle gas turbine (internal type): In open cycle gas turbine, the air is taken from the atmosphere and exhausted into the atmosphere as shown in figure (2.1). During its cycle it is passes through three main processes in order to produce energy or to do work: • Compression process: This is happened in the compressor. Air molecules are compressed in the compressor, so that the maximum amount of energy carries (molecules) can be used in minimum amount of space. • Combustion process: this is happened in the combustor. This process imparts heat energy to the air molecules. Fuel is burnt inside the combustion chamber filled with compressed air. Heated air and exhaust gas molecules expand rapidly through a series of nozzle at the aft end of the combustion chamber. • Expansion process: hot gases expanding from each burner basket gradually merge into an integral annular exit duct. This transition duct located between the combustion chamber and the turbine nozzle gauid vanes insure the final mixing of hot gases. The hot gases then expand into the turbine which generates power. This turbine is used for generating electricity or for other purposes. The exhaust of the burnt gases takes place in the atmosphere. The fresh air is again taken from the atmosphere and the processes are repeated. The processes are shown in figure (2.2). Fuel Load Fresh air Exhaust gases Figure (2.1) open cycle gas turbine MAINTENANCE OF OIL EQUIPMENT SECTION -16- NITI chapter (2) Figure (2.2) Main process Inlet Compressor Shaft Burner Turbine Figure (2.3) Main components of Gas Turbine MAINTENANCE OF OIL EQUIPMENT SECTION -17- Nozzle NITI chapter (2) 2.2 Main component of open cycle gas turbine: Open cycle gas turbine consists of the three main parts as shown in the figure (2.3) in the previous page. • Compressor • Combustion chamber (Burner). • Turbine. 2.2.1 Compressor: Compressors used in gas turbines are air compressors. There are many type of air compressors. In general gas turbines today use Centrifugal or axial flow compressors. Positive displacement compressors are never used because of the high flow rate required of the air mass. The Centrifugal Compressor: Centrifugal compressor accelerates a gas by centrifugal force. The gas then passes through a diffuser and a volute where a gas velocity decrease .As gas velocity decrease then pressure increases. The centrifugal compressor consists of an impeller, a diffuser, and a volute figure (2.4).The impeller is actually two plates of metal separated by curved blades. As the impeller spins, air is pushed from the eye (center) to the outer edge. Since the outer edge is moving at a faster velocity than the eye ,the air accelerates as it move outer the outwardly moving air produces a low pressure area behind it ,causing more air to be drawn into the eye of the impeller Fast moving gas is thrown into the diffuser ,which is narrow passageway encircling the impeller. Since the impeller blades are no longer acting on the air ,the air losses velocity .the impeller however continue to eject high velocity air from the impeller blades .These air molecule crowed into the slower moving molecules in the diffuser .The air being to compress .Air passes from the diffuser into the volute .The spiral shape of the volute allows the air to expand ,further reducing its velocity .The impeller continue to expel high velocity air ,which crowds into the slower moving air in the diffuser and the volute .As air exits the volute, it is compressed. If compressed air exiting the volute was fed into the eye of the second centrifugal compressor, the result would be much higher air compression. Several impellers are mounted on the same shaft constitute a multistage centrifugal compressor as shown in figure (2.5). MAINTENANCE OF OIL EQUIPMENT SECTION -18- NITI chapter (2) The compressed discharge air from each impeller, or stage, enters the eye of the next impeller, air compression increase with each succeeding stage. The multistage centrifugal compressor is capable of producing high pressure air for moderate gas stage power out put .Its efficiency ,however, is considerably lower than axial flow compressor .For this reason ,the axial flow compressor is normally preferred. Figure (2.4) Centrifugal compressor and impeller MAINTENANCE OF OIL EQUIPMENT SECTION -19- NITI chapter (2) Diffuser Impellers Figure (2.5) Multi stage centrifugal compressor MAINTENANCE OF OIL EQUIPMENT SECTION -20- NITI chapter (2) The Axial Flow compressor: The axial flow compressor consist of a series of metal disc fixed to a single shaft figure (2.6).The rim of each disc hold s a set of contoured blades, mounted at an angle .As the shaft rotates, air is pushed along by the angle blades .These rotors behave like a series of fans, pushing air along the axis of the compressor, hence, the name axial flow series of rotors spinning along a shaft would generate a lot of wind, but the air still would not be compressed as it moves axially along the flow path. Compressions accomplished by slightly reducing the velocity of the air between each rotor disc, thereby building pressure between each rotor hangs a set of vanes these vanes are fixed to the inner wall of the compressor casing and therefore do not spin with the rotors since the vanes are stationary they called stator. The stator are angled to diffuse the air that passes between them .Air entering the compressor inlet is pushed along by the first stage rotor. This rotor imparts both velocity and pressure to the air. As the air flows into the first stage stator, however continues to push air into the first stage rotor, thereby building pressure. The slightly pressurized air is then picked up by the second stage rotor, and the velocity –pressurization cycle occurs again an axial compressor may contain up to twenty stages, each stage imparting greater air compression than the one before. Large axial flow compressor are designed to deliver highly compressed air .The degree to which a compressor can deliver compressed air is expressed as its ratio of compression. The ratio of compression is the amount of discharge pressure pound per square inch (psi) of suction pressure .Some turbine applications required a compression ratio of 20 – psi discharge pressure for every 1 –psi suction pressure. This can be expressed simply as 20:1 .Under normal operating conditions, the axial –flow compressor will discharge air from 70 to 100 psi .Before entering the combustion chamber, the compressed air passes through the diffuser assembly to slow it down .Remember, the air must be compressed .but it doesn't require velocity as it enters the combustion chamber .Heat from the combustion burner will impart the necessary velocity to turn the turbine. MAINTENANCE OF OIL EQUIPMENT SECTION -21- NITI chapter (2) Stator Rotor (2.6) axial flow compressor 2.2.2 combustionFigure chamber: The combustion chamber receives air from the compressor which mixes with fuel sprayed from nozzles in the front of the chamber. The mixture is burned at temperatures up to 2000C؛combustion chamber to generate the maximum possible heat energy. The burning process is initiated by igniter plugs, isolated after start-up, and remains continuous until the fuel. There are three types of combustors: Annular combustor: It consists of four concentric casing , the middle annular space is used to burn the fuel and called flame tube, the outer spaces are used to pass air to cool the middle casing wall, figure (2.7 ) show an actual annular combustor in which ten fuel injectors are mounted on bosses around the combustor housing .The combustor housing incorporate a flange for mounting the bleed air valve. Cannular Combustor: It consists of number of cans distributed radially around longitudinal axis of the engine and fixed together with interconnection surrounded by one casing for cooling air .fuel mixture is burned inside the tubes and the outer air flow is used to cool flame tubes wall. Shown in figure (2.8). Can Combustor (separate flame tube combustor): It is similar to cannular combustor but every tube has its own casing for cooling figure (2.9) this type is the most frequently used .Such multiple combustor system require more elaborate fuel and air distribution system than those using a single combustor ,but are more compact. Less costly erect, and possess greater flexibility than systems using a single combustion chamber. MAINTENANCE OF OIL EQUIPMENT SECTION -22- NITI chapter (2) Axial view Side view Figure (2.7) Annular Side view Axial view Figure (2.8) Can annular combustor Figure (2.9) Can combustor MAINTENANCE OF OIL EQUIPMENT SECTION -23- NITI chapter (2) 2.2.3 Turbine: The turbine extracts energy from the exhaust gas. The turbine - like the compressor- can be centrifugal or axial. In each type the fast moving exhaust gas is used to spin the turbine. Since the turbine is attached to the same shaft as the compressor at the front of the engine the turbine and compressor will turn together. The turbine may extract just enough energy to turn the compressor. The rest of the exhaust gas is left to exit the rear of the engine to provide thrust as in a pure jet engine. Or extra turbine stages may be used to turn other shafts to power other machinery such as the rotors of a helicopter, the propellers of a ship or electrical generators in power stations, as shown in figure (2.10) Figure (2.10) Turbine Section MAINTENANCE OF OIL EQUIPMENT SECTION -24- NITI chapter (2) 2.3 Open cycle gas turbine arrangements: The engine arrangements described below are all open cycle in that air is drawn from the atmosphere, and only passes through the engine once. This arrangements work To improve the cycle efficiency concentrated by. Adding modifications to the basic cycle such as incorporating intercooling, regeneration, and reheating techniques. 2.3.1 Open cycle with single-shaft arrangement: Single shaft arrangement the compressor and the turbine are directly coupled by single shaft to the load. This has inferior flexibility characteristic. Any change in speed will change the speed of compressor and the efficiency of the compressor will decrease due to air angle being different than designed. There is also starting difficult. Gas turbine plant are not self- starting and must be run about 30-40 percent of their normal speed before they develop sufficient power to maintain the speed .this arrangement require a large motor to accelerate the shaft. Figure (2.11) show the schematic diagram of in open cycle The cost with single shaft arrangement is low. This type of arrangement is used for constant speed operation and for application where the load is usually near to full load. At part loads the efficiency of the plant is poor Combustion chamber Propulsion Power Coupling Generator Atmospheric air intake Exhaust to atmospheric Figure (2.11) Open cycle with single shaft arrangement MAINTENANCE OF OIL EQUIPMENT SECTION -25- NITI chapter (2) 2.3.2 Open cycle with two-shaft arrangement: It consists of two turbines and a compressor. One turbine is coupled to the compressor and the second to the load .this arrangement is also known as free turbine arrangement. The two turbine shafts are mechanically independent and can run at Different speed. Another possible arrangement is the use of two concentric shafts to couple compressor and one turbine by one shaft, and another turbine and the load by another shaft. The two shaft arrangement is more efficient than single shaft arrangement because one turbine coupled to the compressor can be run at higher speed compatible to high compressor efficiency the power supply is controlled by changing the amount of fuel supplied to the combustion chamber. However, such a control has to main disadvantages: (I) the amount of flow changes with the fuel supply and results in changing compressor speed .this reduce the efficiency of the compressor as air angles are now not optimum. (II) The maximum temperature of the cycle is also lowered due to improper fuel –air matching, resulting in a loss of efficiency. Figure (2.12) shows the schematic arrangement of a two shaft turbine plant MAINTENANCE OF OIL EQUIPMENT SECTION -26- NITI chapter (2) Figure (2.12) Open cycle with two shaft arrangements 2.3.3 Intercooler single shaft open cycle: The air from low pressure compressor (L.P.C) flows to the inter cooler and then to high pressure compressor. The pressure may be developed by two or more stage compressor. The compressed air after delivery from first compressor is allowed to cool thus reducing in volume at constant pressure. The cooled air then enters the high pressure compressor which then delivers air to the combustor. The intercooling of the compressed air is done by circulating water which can be cooled gain and again. Figure (2.13) shows an arrangement with intercooler. Figure (2.13) Intercooler single shaft open MAINTENANCE OF OIL EQUIPMENT SECTION -27- NITI chapter (2) 2.3.4 Reheating single shaft open cycle gas turbine: Open cycle gas turbine may be having a process of reheating by providing an auxiliary combustion chamber and of course two turbines will have to be provided. The expansion of gases is carried out in two or more turbines. These may be called as high pressure turbine and low pressure turbine. In case of three stages, they may be termed as high pressure turbine, intermediate pressure and low pressure turbines. The gas in case of two stage turbine may be reheated in an auxiliary combustion chamber to the maximum temperature. Figure (2.14) shows an open cycle gas turbine with reheat. Combustion Chamber H.P.T Air l.P.T Generator To atmosphere Auxiliary CC Figure (2.14) Reheating single shaft open cycle gas turbine MAINTENANCE OF OIL EQUIPMENT SECTION -28- NITI chapter (2) 2.3.5 Regenerative single shaft open cycle gas turbine: In this system the heat energy transfer from the exhaust gases to compressed air flowing between the compressor and the combustion chamber. A surface heater called the regenerator is required. This will result in cooler final exhaust gases which Results sin the reduction of waste heat. Figure (2.15) shows the arrangement of the gas turbine with regenerator. The exhaust gas of the turbine gives its heat to the compressed air when it passes through the regenerator. The temperature fall of the gas is approximately equal to the temperature raise of the air. The pressure losses in the regenerator are small. The addition of the heat to the air increases the efficiency of the plant. Gen. C T Regenerator Figure (2.15) Regenerative single shaft open cycle gas turbine MAINTENANCE OF OIL EQUIPMENT SECTION -29- NITI chapter (2) 2.3.6 Combined Intercooler, Reheat and Regenerator open cycle gas turbine: Figure. (2.16) shows a typical gas turbine plant working on open cycle using intercooling, reheat and regenerator. Air enters from the atmosphere into the low pressure air compressor from where the compressed air is cooled to its original temperature. This cooling of air is done in an intercooler. The cooled air at pressure then enters the high pressure air compressor where its pressure is raised further. This high pressure air then passes through the regenerator where the exhaust gases heat this air. The high pressure and hot air then enter the combustor where the fuel burns and gases are formed. These gases are then allowed to expand in the high pressure turbine. During the expansion, the pressure and the temperature of the gases drop down. These gases which even now have sufficient air enter the auxiliary combustor so that the temperature of the gases increases due to brining of fuel. This heating of gas takes place at low pressure. The hot gases at low pressure then enter the low pressure turbine. The exhaust gases then finally enter the regenerator to heat the incoming air. The exhaust gases then pass out in the atmosphere as it is an open cycle. The intercooler is water cooled surface heat exchanger and a continuous supply of water which could be used again and again is required. These turbine and air compressor are all mounted on the same shaft. An electric generator also mounted on the same shaft gets power for generator of electricity. An electric motor is provided to start the turbine. A part of power generated by the turbine is utilized in driving the compressor. All these improvements in a gas turbine plant raise the plant efficiency to over 30 per cent. This will result in more power per unit of flow at greater efficiency. The intercoolers and regenerators are of shell and tube construction. Because of the low coefficient of transfer in gas to gas transfer, the regenerator will tend to become bulky on account of large surface involved. Generally the gas is allowed to pass through the tubes or air surrounds them. In such cases the shell must be cylindrical to withstand air pressure. This arrangement enables the gas side to be cleaned easily. If the compressed air is passed through the tubes and gases surrounding them then the shell is not stressed and its shape may be oval, rectangular and so on. In the case of open cycle turbine, the plant can have a single shaft as described above or may have twin shafts or multiple shafts. MAINTENANCE OF OIL EQUIPMENT SECTION -30- NITI chapter (2) In case of a twin shaft, the gas from one turbine enters the second turbine which is mounted on other shaft. In some case the generator is mounted on other shaft and the first turbine runs the compressor only. In some case both the shafts carry generators. Generator Inter Cooler Regenerator Combustor Auxiliary combustor To atmosphere Figure (2.16) Combined intercooler, reheat and regenerator open cycle gas turbine. MAINTENANCE OF OIL EQUIPMENT SECTION -31- NITI chapter (2) 2.4 Applications of open cycle gas turbine: People have been harnessing the power of flowing gases for thousands of years with windmills. The first modern gas turbine was built 100 years ago, but in the last 50 years the technology has been dramatically improved. 2.4.1 Aircraft (Jet Engine): This is probably the most familiar example of the modern gas turbine. Gas turbines have made a big impact on aircraft design. The gas turbine engine has almost completely replaced the reciprocating engine for aircraft propulsion. as shown in figure (2.17) Jet engines derive thrust by ejecting the products of combustion in a jet. In simplest terms, a jet engine ingests air, heats it, and ejects it at high speed. Because its basic design employs rotating rather than reciprocating parts, a jet engine is far simpler than a reciprocating engine of equivalent power, weighs less, is more reliable, requires less maintenance, and has a far greater potential for generating power. It does, however, consumes fuel at a faster rate. Some of the specific aeronautical variations on the simplest gas turbine are: turbofan, turboprop, prop fan, rocket, ramjet and scramjet. Figure (2.17) Air craft application MAINTENANCE OF OIL EQUIPMENT SECTION -32- NITI chapter (2) 2.4.2 Power Generation: When you’re talking about burning a liquid or gaseous fuel to generate electricity, gas turbines are the prime mover of choice. At sufficiently large sizes, gas turbines are cheaper, lighter and more efficient than steam turbines or engines. as shown in figure (2.18) Furthermore, they require less space and can be quickly brought into operation. They do not require elaborate foundations and can be dropped on a simple concrete pad. In a matter of weeks, a gas turbine can be delivered, hooked up to the grid and a fuel source, and be in operation. On a day-to-day basis, gas turbines can be started and operational in a matter of minutes, whereas steam turbines (and their associated equipment) can take hours to start-up. For these reasons, gas turbines have found a niche in the medium sized, ‘peak’ generating stations – power plants that are turned on and operated intermittently during periods of high demand. 2.4.3 Industrial Uses: Gas turbines can be found in a number of industrial processes. One of the more common applications is driving the compressors used on natural gas pipelines. These units are often automated so that only occasional on-site supervision is required,l as shown in figure (2.19) Small portable gas turbines with centrifugal compressors have also been used to operate pumps. They can be found in oil refineries as part of the Houdry process (where pressurized air, passing over a catalyst burns off accumulated carbon). 2.4.4 Marine Applications: Because gas turbines can deliver a lot of power (up to 20,000 horsepower) while remaining lightweight and compact, they have been incorporated into the designs of many types of ships by the world’s navies. They are also used in merchant ships. as shown in figure (2.20),(2.21). 2.4.5 Transportation: Gas turbines have been tested in locomotives and automobiles. In spite of their small size and weight compared to their power output, they have not been wildly successful because MAINTENANCE OF OIL EQUIPMENT SECTION -33- NITI chapter (2) Figure (2.18) power generation application They are inefficient at partial loads (or idling), and have low thermal efficiencies MAINTENANCE OF OIL EQUIPMENT SECTION -34- NITI chapter (2) Figure (2.19) Industrial application Figure (2.20) Marine application MAINTENANCE OF OIL EQUIPMENT SECTION -35- NITI chapter (2) Figure (2.21) Marine application Figure (2.22.a) transportation application MAINTENANCE OF OIL EQUIPMENT SECTION -36- NITI chapter (2) Figure (2.22.b) transportation application Figure (2.22.c) transportation application MAINTENANCE OF OIL EQUIPMENT SECTION -37- NITI chapter (2) 2.5 Advantages and disadvantages of open cycle gas turbine: 2.5.1 The advantage: Simplicity. The combustion chamber is lighter in weight and smaller in size with high rate of heat release. Secondly the ignition system is simple only a spark is required for a short period to start the burning after which the combustion continues. The combustion chamber may be designed to burn almost any of the hydrocarbon fuel ranging from gasoline to heavy diesel oil including solid fuels. Vibration less. In this system the moving or rotating parts being the rotor (consisting of turbine and compressor connected by a shift) and the gear trains that drive the other auxiliaries. There being no unbalanced forces the engine is vibration less. Cooling water. Cooling water is not needed except in those turbines using intercooler. Law weight and size. In this cycle the turbine has a lower specific weight and requires lesser space per horse power output. (Specific weight is the weight of engine per H.P.output) this property of producing more power output in a small space and low weight is quite useful in aviation engines. Warm up period. The warm up period of the engine is negligible because after the engine has been brought up to the speed by starting motor and fuel ignited the engine then can accelerate from the clod start to a full load without warm up time. This property is quite advantageous in marine, aviation. 2.5.2 Disadvantages: Part load performance is low. This can be improved by using inter-cooler and reheater. Reduction in component efficiencies lowers the thermal efficiency of the cycle. The gas turbine in open cycle requires a large quantity of air. MAINTENANCE OF OIL EQUIPMENT SECTION -38- NITI chapter (3) MAINTENANCE OF OIL EQUIPMENT SECTION -39- NITI chapter (3) 3.1 Closed cycle gas turbine: (External type): In a closed cycle gas turbine facility the working fluid (air or other gas) is continuously recycled by cooling the exhaust air through a heat exchanger (shown schematically in Figure (3.1 ) and directing it back to the Compressor inlet. Because of its confined, fixed amount of gas, the closed cycle gas turbine is not an internal combustion engine. In the closed cycle system, combustion cannot be sustained and the normal combustor is replaced with a second heat exchanger to heat the compressed air before it enters the turbine. The heat is supplied by an external source such as a nuclear reactor, the fluidized bed of a coal combustion process, or some other heat source. Figure (3.1) closed cycle gas turbine MAINTENANCE OF OIL EQUIPMENT SECTION -40- NITI chapter (3) 3.2 Main components of closed cycle gas turbine: Closed cycle gas turbine has the same components for open cycle gas turbine, but its combustion chamber is an outside one (burner or boiler) which is connected to a heat exchanger which acts as a heater for the fluid used. In addition to that components closed cycle gas turbine requires another heat exchanger a cooler for the fluid used. 3.2.1 heat exchangers: A heat exchanger is a device that is used for transfer of thermal energy between two or more fluid, between a solid surface and a fluid, or between solid particulates and a fluid, at differing temperatures and in thermal contact, usually without external heat and work interactions. The fluids may be single compounds or mixtures. Typical applications involved heating or cooling of a fluid stream of concern, evaporation or condensation of a signal or multi component fluid stream, and heat recovery or heat rejection from a system. In other applications, the objective may be two sterilize, pasteurize, fractionate, distill, concentrate, crystallize, or control process fluid. In some heat exchangers, the fluid exchanging heats are in direct contact. In other heat exchangers, heat transfer between fluids takes place from a separating wall or into and out of a wall in transient manner. In most heat exchanger the fluid are separated by a heat exchanger transfer surface and ideally they do not mix / such exchanger is referred to as the direct transfer type or simply recuperators. In contrast, exchanger in which there is in intermittent heat exchanger between the hot and the cold fluids via thermal energy storage and rejection through the exchanger surface or matrix –are referred to as the indirect transfer type or storage type or simply regenerators. Such exchanger usually have leakage and fluid carryover from one stream to the another. Heat exchanger may be classified according to the transfer, construction, flow arrangement, surface compactness, and number of fluid and heat transfer mechanism or according to the process function: • Shell and tube heat exchanger. • Double pipe heat exchanger. • Compact heat exchanger. • Plate and frame heat exchanger. MAINTENANCE OF OIL EQUIPMENT SECTION -41- NITI chapter (3) tube heat exchanger Shell and: Heat and tube heat exchangers are fabricated with around tubes mounted in cylindrical shells with their axes coaxial with the shell axis. The differences between many variations of this basic type of heat exchanger lie mainly in their construction features and the provisions made from handling differential thermal expansion between tubes and shell. There are various design considerations to be taken into account such as routing of fluids (shell or tube),pressure drop specially in the case of increasing number of baffles and tube diameter and adjusting the area with the suitability of the exchanger to conduct the heat required to heat or cool a fluid with anther one . Applications: They are extensively used as process heat exchanger in the petroleum –refining and chemical industries ; as steam generator ,condensers , boiler feed water heater and oil coolers in power plant ; as condensers and evaporator is some air –conditioning and refrigeration application in wast heat recovery application with heat recovery from liquids and condensing fluid ; and in environmental control. Figure (3.2) Actual footage of tube bundle MAINTENANCE OF OIL EQUIPMENT SECTION -42- NITI chapter (3) Fig (3.3) Shell and tube heat exchangers with baffles 1-Shell. 8-Floating head flange. 15-Transevers baffles. 2-Floating head flange. 9-Channel partition. 16-Impingment baffle. 3-Shell channel. 10-Stationary tube sheet. 17-Vent connection. 4-Shell cover and flange. 11-Channel. 18-Drain connection. 5-Shell nozzle. 12-Channel cover. 19-Test connection. 6-Floating head flange. 13-Channel nozzle. 20-Support saddles. 7-Floating head. 14-Tie rodes and spacers. 21-Lifting ring. Table (3.1) Sell and tube heat exchanger components MAINTENANCE OF OIL EQUIPMENT SECTION -43- NITI chapter (3) Figure (3.4) Actual footage of baffles arrangement Double pipe heat exchanger: Atypical Double pipe heat exchanger is shown figure (3.5) essentially it constant of one pipe placed concentrically inside another one of large diameter with appropriate end fitting one each pipe to guide the fluids from one section to the next .the inner pipe have external longitudinal fines welded to it either internally or externally to increase the heat transfer area for the fluids with the lower heat transfer coefficient. The double pipe section can be connected in various series or parallel arrangement for either fluid to meet pressure – drop limitations and LMTD requirements. The applications: The major of double-pipe exchangers is for sensible heating or cooling of the process fluid where small heat transfer areas (typically up to 50m) are required. They may also be used for small amounts of boiling or condensation on the process fluid side. The advantages of doublepipe exchanger are largely in the flexibility of application and piping arrangement, plus the fact that they can be erected quickly from standard components by maintenance crews. MAINTENANCE OF OIL EQUIPMENT SECTION -44- NITI chapter (3) . Figure (3.5) Double pipe heat exchanger (one hair –pin) Figure(3.6 ) Acuale footage of 7 hair – pins arrangement . MAINTENANCE OF OIL EQUIPMENT SECTION -45- NITI chapter (3) Compact heat exchanger: One variation of fundamental compact exchanger element, is shown in figure (3.7) .the core consist of a pair of parallel plates with connecting metal members that are bounded to the plates. The arrangement of plates and bounded members provides both a fluid- flow channel and prime and extended surface. It is observed that if a plane where drown midway between the two plats, each half of the connecting metal members could be considered as longitudinal fins. Compact heat exchangers may be classified by the kinds of compact element that they employ. The compact elements usually fall into five classes: • Circular and flattened circular tubes. • Tubular surfaces. • Surfaces with flow normal to banks of smooth tubes. • plates fin surfaces • Finned-tube surfaces. Figure (3.7) the core of a compact heat exchanger Figure (3.8 ) two –fluid compact heat Exchanger With header removed 1-Plates. 2-Side bars. 3-Corrugated fines stamped from strip of metal. Table (3.2) compact heat exchanger cross section MAINTENANCE OF OIL EQUIPMENT SECTION -46- NITI chapter (3) Figure (3.9) Actual footage of cut – section in compact heat exchanger Applications: Compact or plat- fin heat exchangers have wide range of applications that include: • Natural gas liquefaction. • Cryogenic air separation. • Ammonia production. • Offshore processing. • Nuclear engineering. • Syngas production. Plate and frame heat exchanger: These exchangers are usually built of thin plates (all prime surfaces) the plates are either smooth or have some form of corrugations , and they are either flat or wound in an exchanger .generally this exchangers can not accommodate very high pressures ,temperatures , and pressure and temperature differentials .these exchangers may be further classified as plate , spiral plate lamella, and plate coil exchangers as shown in figure (3.10) the plate heat exchanger, being the most important . MAINTENANCE OF OIL EQUIPMENT SECTION -47- NITI chapter (3) Figure (3.10) plate and frame heat exchangers Figure (3.11) Actual footage of plate and frame heat exchangers MAINTENANCE OF OIL EQUIPMENT SECTION -48- NITI chapter (3) Applications: These exchangers are relatively compact and light Weight heat transfer surfaces, making theme attractive for used in confined or weight sensitive such as on board ships and oil production plat forms. Pressures and temperatures are limited to comparatively low values because of the gasket materials and constructions. They are typically used for exchanging heat between two liquid streams in turbulent flow. They are occasionally used as condensers for fairly dense vapors (e.g. ammonia) or as vaporizers as for a reboiler. They are used in food processing industry because thy can be disassembled for cleaning and sterilization. 3.4 Closed cycle gas turbine arrangement: 3.4.1 Semi-closed cycle gas turbine: The system is shown in figure (3.12).this system is combustion of open cycle and closed. The air enters the low pressure compressor (L.P.C.) and than flows through pre-cooler where its temperature is lower. Than it's compressed in high pressure compressor (H.P.C.) and after that it is heated in combustion chamber. Its than expands in the turbine ( T1 ) and some amount of gases heaving this turbine is expanded in turbine ( T2 )which drives the low pressure compressor (L.P.C.) portion of gases is cooled in the pre-cooler .in this system the heat exchanger has been omitted for simplicity. MAINTENANCE OF OIL EQUIPMENT SECTION -49- NITI chapter (3) L.P.C T2 Cooling water H.P.C T1 Combustion chamber Figure (3.12) Semi-closed cycle gas turbine: 3.4.2 Single spool, intercooled, recuperated shaft power engine: In closed cycle configuration the working fluid is continuously recalculated. It may be air or another gas such as helium. Usually the gas turbine is of intercooled recuperated configuration, as shown in figure (3.13 ).however the combustor is replaced by a heat exchanger as fuel cannot be directly. the heat source for the cycle may be a separate combustor burning normally unsuitable fuels such as coal, a nuclear reactor,etc. on leaving the recuperator, the working fluid must pass through a pre-cooler where heat is rejected to an external medium such as sea water to return it to MAINTENANCE OF OIL EQUIPMENT SECTION -50- NITI chapter (3) the fixed inlet temperature, usually between 15C° and 30C°. The pressure at inlet to the gas turbine is maintained against leakage from the system by an auxiliary compressor supplying large storage tank called an accumulator. The high density of the working fluid at engine entry enables a very high power output for a given size of plant, which is the main benefit of the closed cycle. Pressure at inlet to the gas turbine would typically be around twenty times atmospheric. In addition, varying the pressure level allows power regulation without changing specific fuel consumption (SFC). Up tank Pre-cooler Recuperator Combustor, heat exchanger Compressor, L.P, H.P Intercooler Turbine Exhaust diffuser Load Auxiliary compressor Figure (3.13) Closed cycle single spool, intercooled, recurperated shaft power engine MAINTENANCE OF OIL EQUIPMENT SECTION -51- NITI chapter (3) 3.5 Advantages and disadvantages of closed cycle gas turbine: 3.5.1 The advantage: Since the pressure of working fluid is independent of atmospheric pressure, a higher pressure can be used to increase the specific output of the plant. This results in diminution of the sizes of the components both for the machines and the heat transfer apparatus used. Gases other than air, which have more favorable properties can be used .Helium or helium-carbon dioxide mixture gives higher efficiencies and smaller dimensions for special purposes. The properties of helium at high pressure, such as high heat transfer, low pressure drop, high sound velocity and neutrality towards radioactive materials makes it possible to build smaller heat transfer equipment and is highly suitable for nuclear plants. Use of alternative working fluids such as helium, etc, gives rise to the possibility of using alternative materials as no oxidation occurs with these inert gases. The power output of a closed cycle gas turbine can be controlled by changing the mass flow. The system pressure is proportional to the gas mass flow. By changing the pressure and mass flow, output changes but the temperatures drop remains the same. Constant temperatures lead to constant heat drop and constant velocities in the turbine balding and hence the velocity triangles and consequently the turbine and compressor efficiencies remain constant for every power control is affected by controlling temperature which affects the efficiency of the turbine at part load. Existence of constant temperature at all load results in low thermal stresses. Due to the fact that the working fluid does not come in contact with products of nuclear can be used. In total energy plants direct waste heat utilization at a high temperatures for heating purposes, without affecting power cycle efficiency, can be affected because heat rejection is an isobaric process instead of isothermal change of state i.e. condensation. The turbine blades are not fouled by the products of combustion. The regulation of the closed cycle gas turbine is simpler. MAINTENANCE OF OIL EQUIPMENT SECTION -52- NITI chapter (3) 3.5.2 The Disadvantages: The use of high pressure required a strong heat exchanger. Since heat transfer is indirect, a part of the heat energy is lost in radiation and other losses resulting in power combustion efficiency. Due to use of air heaters and precooler the cost and bulk of a closed cycle gas turbine plant is much more than that for an open cycle gas turbine plant. A coolant is needed for precooler which is a disadvantage as compared to an open cycle plant. 3.6 Applications of closed cycle gas turbine: The closed cycle gas turbine used in power generation to produce electrical power .it was a standby unit with a thermal efficiency. Another application involves energy sources unsuited to direct combustion within a gas turbine engine, such as nuclear reactors or alternative fuels. The working fluid is normally helium. A Closed cycle gas turbine have been manufactured despite numerous studies for power generation and submarine propulsion. Also closed cycle gas turbine engine is used to drive a pump or compressor. Simple closed cycle gas turbine is used as Standby generator in Office block Hospital. MAINTENANCE OF OIL EQUIPMENT SECTION -53- NITI chapter (3) 3.7 Conclusions (Differences): The fundamental difference between open and closed cycle gas turbines is in the method of heating the air after compression. In case of an open cycle turbine the fuel is burned in the air itself to raise it to a high temperature and then products of combustion are passed on to the turbine for expansion and which after delivering the work are finally rejected to the atmosphere. For next cycle a fresh supply of air is sucked in the compressor. In case of closed cycle turbine on the other hand. The sane air or the working fluid is circulated over and over again. The working fluid is heated by burning the fuel in a separate supply of air in a combustion chamber and transferring this heat to the working fluid which passes through tubes fitted in this chamber. Thus the working fluid does not come contact with the products of combustion. Advantages of a closed, as opposed to open, cycle include the following. • No inlet filtration requirements, or blade erosion problems. • Reduced turbo machinery size, due to the working fluid being maintained at a high pressure and density. In addition, helium offers a high specific heat. • The use of energy sources unsuited to combustion within an open gas turbine cycle, such as nuclear reactors or alternative fuels such as wood and coal. Helium offers a short half life for use in radioactive environments. MAINTENANCE OF OIL EQUIPMENT SECTION -54- NITI chapter (3) Differences Closed cycle Open cycle 1. Gas turbine helium air 2. Gas turbine new design adapted existing gas turbine 3. Generator helium cooled air cooled 4. Heat dump in cycle yes open air 5. Intermediate Heat Exchanger no yes 6. Control of the installation mass flow mass flow 7. Efficiency calculated by 30 °C 15 °C 8. Efficiency higher lower due to pressure losses 9. Efficiency at 15 °C comparable 10. Pressure losses comparable 11. Magnetic bearings compulsor Advisable y 12. Amount of helium more Less 13. Number of rotating seals none at least one (helium ventilator) 14. Inlet air only for cooling for GT and reactor cooling reactor 15. reactor cooling Funnel arrangements reactor cooling and GT outlet, but no gaseous emissions 16. Starting using using existing starting system generator 17. Response to power changes Comparable MAINTENANCE OF OIL EQUIPMENT SECTION -55- NITI chapter (3) 18.Weight total installation 19. Volume total installation 20. Vibrations Comparable Comparable Comparable Table (3.3) differences between open and closed cycles gas turbine MAINTENANCE OF OIL EQUIPMENT SECTION -56- NITI chapter (3) REFERENCES [1] Thermal Power Engineering. [2] Power plants. [3Fundamental and principle of gas turbine. [4] Gas turbine and jet and rocket propulsion. MAINTENANCE OF OIL EQUIPMENT SECTION -57-