Relation between crack width and corrosion degree in corroding
Transcripción
Relation between crack width and corrosion degree in corroding
Fracture Mechanics of Concrete and Concrete Structures Assessment, Durability, Monitoring and Retrofitting of Concrete Structures- B. H. Oh, et al. (eds) ⓒ 2010 Korea Concrete Institute, Seoul, ISBN 978-89-5708-181-5 Relation between crack width and corrosion degree in corroding elements exposed to the natural atmosphere C. Andrade IETcc- CSIC, Madrid, Spain A. Muñoz Universidad Marista de Querétaro A. Torres-Acosta Instituto Mexicano del Transporte, Querétaro, México ABSTRACT: Reinforcement corrosion leads into several damage types which influence the structural loadbearing capacity, among which can be mentioned the cracking of concrete cover. This work presents results of crack width generated in concrete elements fabricated in 1990 with chlorides added in the mix and exposed to the natural atmosphere of Madrid-Spain climate. These elements, one T beam and one column. Two expressions have been fitted to the results: w = k Px / (c/φ) and w = k Px / Ro, where w is a crack width in the time, k is a proportional factor, Px is the corrosion penetration in the time, c/φ is the concrete cover/diameter relation and Ro is the original radius of the bar. The expressions were also fitted to results taken from the literature made applying a current. The beam shows larger crack widths than the beam and the accelerated tests give intermediate results. Based in all the results, although the scatter is important, it has been calculated the k and k’ slopes which resulted respectively in values of 9.5 and 35.5. KEY WORDS: Corrosion, crack width, concrete cover, formulas 1 INTRODUCTION Corrosion of reinforcement produces iron oxides that induce cracking of concrete cover due the traction efforts induced by the generation of the rust. The cracks generate parallel to the direction of the bars (Beeby 1983, Reinhardt 1984). Three steps have been identified: 1) Period of initiation of cracking, during when the cracks are developed from the bar up to reaching the surface of the concrete, 2) Period of spread of the cracking, during which the width of crack grows, and 3) this spread progress coalescence several cracks may give place to the detachment of entire chunks of the concrete cover ending up in delaminations and spalling. The relation between the crack opening and the quantity of oxide generated by the corrosion, expressed as penetration of the corrosion or loss of diameter of the bars, has been the subject of previous works by the authors by means of different tests (both accelerated and not accelerated) (Andrade 1993, Torres-Acosta 1999). Furthermore, some models (Pantazopoulou 2001, Liu 1995) analyze cracking time as function of concrete cover, concrete and rust properties controlled by the rate of rust accumulation, while that other models (Andrade 1993, Martín-Perez 1998) assume constant rate of rust production. Another model (Leung 2001) obtain one upper and lower bound assuming the steel / concrete interface to be perfectly smooth or perfectly bonded. Various numerical approaches use a finite element method analyzing cracking with the fixed smear crack model, assuming linear softening of the concrete (Andrade 1993), assuming linear elastic fracture mechanics and movable mesh placed around the crack tip to capture the local stress concentration (Padovan 1997) and with boundary element approach (Ohtsu 1997). Another papers develop models based on a critical corrosion attack penetration to initiate cracking and they relate it to the rebar radius (TorresAcosta 1998), steel cross section loss due to corrosion (Vidal 2004) and cover / diameter ratio and concrete characteristics (Andrade 1995, Rasheeduzzufar 1992). In all investigations the calculations an the simulated cracking patterns are compared to experimental observations. One has concluded that the beginning of the cracking depends principally on the relation concrete cover / diameter of the bars, the quality of the concrete and his tensile strength. J =Also − D (hthe , T )∇ h porosity plays a role, as has been reported (1) (Alonso 1998) that the voids around the bars can allocate the corrosioncoefficient products D(h,T) after corrosion The proportionality is called initiation. Then, the porosity around the barsfunction initially moisture permeability and it is a nonlinear may the pressure The oxides may of thedelay relative humiditytransmission. h and temperature T (Bažant later diffuse out of the steel/concrete interface & Najjar 1972). The moisture mass balance requires throughout the poreinnetwork. that the variation time of the water mass per unit The majority of the mentioned studies by volume of concrete (water content w) bewere equalmade to the applying an of external current.flux ThisJ procedure needs the divergence the moisture gravimetric calibration because the electrochemical loss results in general smaller than the real ones (Alonso (2) − ∂w = Also ∇ • J the crack width opening is smaller when 1998). ∂t the test is accelerated (Alonso 1998). Low corrosion rates produce cracks. The waterwider content w can be expressed as the sum In present paper the study is made water, on elements water of the evaporable water we (capillary exposed from 1990 to the action of a natural vapor, and adsorbed water) and the non-evaporable atmosphere Madrid water climatew (Rodríguez 1993, (Mills 1966, (chemically inbound) n Rodriguez 1996). These elements are a beam and Pantazopoulo & Mills 1995). It is reasonable toa column with chlorides the mix of in assume fabricated that the evaporable wateradded is a tofunction which the corrosion rate has been monitored together relative humidity, h, degree of hydration, αc, and with theofcrack The authors =we(h,αwork degree silicaopening. fume reaction, αs, i.e.ofwepresent c,αs) have used the simplified formula used Torres= age-dependent sorption/desorption byisotherm Acosta only and the (Norling(Torres-Acosta Mjonell 1997).1999) Underconsidering this assumption bar diameter and not the concrete cover depth and by substituting Equation 1 into Equation 2 one compare obtains it to a similar one but including the cover depth. The comparison of previous formula for the crack with growing developed using accelerated ∂w ∂w ∂h e α& + ∂weinα&natural corrosion, to• the values registered condi& ( D ∇h ) = +∇ − e (3) c s + wn h ∂ α ∂ α ∂ ∂ h t tions during almost 15 years has enabled to calculate c s closer to reality fitting factors. where ∂we/∂h is the slope of the sorption/desorption isotherm (also called moisture capacity). The 2 EXPERIMENTAL governing equation (Equation 3) must be completed by appropriate boundary and initial conditions. relationelements between the amount of evaporable 2.1 The Concrete water and relative humidity is called ‘‘adsorption The studied elements are a column and a T beam that isotherm” if measured with increasing relativity were made to‘‘desorption study the evolution ofinthe corrosion humidity and isotherm” the opposite rate and the corrosion induce cracks when exposed to case. Neglecting their difference (Xi et al. 1994), in the atmosphere non protected from the sun and rain. theThe following, ‘‘sorption isotherm” will be used with column was of 200 and x 200 mm in area and 2 m reference to both sorption desorption conditions. in length (Fig. 1). The reinforcement consists of two By the way, if the hysteresis of the moisture sections with different quantities. The first section isotherm would be takentwointolow account, two differentin has two evaporable top bars and oneshumidity, of 12 mm relation, water vs relative must diameter and stirrups of 6 mm in diameter each 200 be used according to the sign of the variation of the mm in length. The second section has six bars of 12 relativity humidity. The shape of the sorption mm in diameter stirrups of by 6 mm 100 mm isotherm for HPCand is influenced manyeach parameters, in length. The cover is the same for the whole especially those that influence extent and rate of the element being 30 mm. chemical reactions and, in turn, determine pore The section of the Tdistribution beam consists of a base of structure and pore size (water-to-cement 300 x 100 mm a web of 200 x 100 mm. The ratio, cement chemical composition, SF content, reinforcement of the web are two bars of 16 mm in curing time and method,part temperature, mix additives, diameter and in the top various of the base there are etc.). In the literature formulations canfour be bars of 12 mm in diameter and in the low part, in the found to describe the sorption isotherm of normal central part, two bars of 16 mm in diameter and, in concrete (Xi bars et al.of1994). However, in The the present the ends, two 12 mmexpression in diameter.proposed stirrups paper the semi-empirical by are 6 mm of diameter to each 200 mm. The cover of Norling Mjornell (1997) is adopted because it the element is also of 30 mm. Proceedings of FraMCoS-7, May 23-28, 2010 explicitly accounts for the evolution of hydration reaction and SF content. This sorption isotherm reads we (h α c α s ) = , , ⎡ G1 (α c , α s )⎢⎢1 − ⎢ ⎣ 1 ⎤ ⎥ − α c )h ⎥⎥ ⎦ ∞ (g α c e ∞ − α )h ⎡ (g α c c − ⎢ K (α c α s ) e ⎢ 10 , 1 10 1 1 ⎣ + (4) ⎤ 1⎥ ⎥ ⎦ where the first term (gel isotherm) represents the physically bound (adsorbed) water and the second Figure 1. Detail of the sections of the studied elements. term (capillary isotherm) represents the capillary water.Both Thiselements expression is fabricated valid only infor1990 low and content were the represents amount of ofnominal SF. Thedosage coefficient of theG1concrete usedthewas of: 360 3 unit volume held in the 3 gel pores at 100% water per kg/m of cement, 1080 kg/m of aggregate 5-12 relative humidity, and3 itofcan be 0-5 expressed (Norling mm and 840 kg/m sand mm. The w/c Mjornell 1997) as relation was of 0.7. In order to induce corrosion 3% of CaCl *2H O was added to the concrete c 2α c +2kwas s made during 7 days (5) by (α α The ) = k curing G mix. c s vg c vg α s s , means of the placement of plastic cover to avoid the desiccation with intermittent watering. c ksvgset areofmaterial parameters. From the whereAkview vg and of the beams and columns fabricated maximum amount ofofwater per unitisvolume and the disposition the elements so that athat facecan of filltheallelements pores (both capillary poresand andthe gelother pores), one remains in shade facing as one obtains canthecalculate K12). sun (Fig. Madrid has a continental weather reaching temperatures around 0-5ºC in winter and 35⎡ ⎛ ⎞ ⎤ ∞ 40ºC in summer. The RH evolves from − α ⎟h ⎥ 10% ⎜ g α around ⎢ c c ⎝ ⎠ w −to 60-70% α s + αins winter in summer ⎥ c s − G ⎢⎢ − e as average values. Raining may appear around 75-100 days per⎥⎦ year (6) ⎣ (α α ) = K with of c saround 3155 hours/year ⎛ ⎞ TOW and around ∞ ⎜ g α − α ⎟h c c ⎠ −Snow may occur 600-700ml/m2 collected e ⎝ annually. one to two times per year (Andrade, 2002). 1 10 0 0.188 0.22 1 1 1 , 1 10 1 1 The material parameters kcvg and ksvg and g1 can be calibrated by fitting experimental data relevant to free (evaporable) water content in concrete at various ages (Di Luzio & Cusatis 2009b). 2.2 Temperature evolution Note that, at early age, since the chemical reactions associated with cement hydration and SF reaction are exothermic, the temperature field is not uniform for non-adiabatic systems even if the environmental temperature is constant. Heat conduction can be described in concrete, at least for temperature not exceeding 100°C (Bažant & Kaplan 1996), by Fourier’s law, which reads q = − λ ∇T (7) where q is the heat flux, T is the absolute temperature, and λ is the heat conductivity; in this Figure 2. Exposition of elements to the atmosphere. 2.2 Measurement of corrosion rate Since elements fabrication until now, temperature and humidity, inside and outside of the concrete, have been measured by means of a hygrometer Vaisala (see Fig. 3). The relative humidity, RH, and temperature, T, are measured at the open atmosphere and inside a hole made in the beam (Fig. 3). The readings are taken after few minutes when the values show stability. The measures are taken with the portable corrosion rate meter Gecor in its version 6 and 8 (Feliú 1990), which have modulated confinement of the current. That is the current is confined in a certain area and the corrosion rate is referred to that area. The corrosion rate values are calculated from the ratio between current applied and shift in potential removing mathematically the ohmic drop. J =measurements − D ( h , T ) ∇h From all the they have been obtained about 170 values for the T beam and 87 for the column. The proportionality coefficient D(h,T) In order to make a statistical analysis moisture permeability andtheit ismeasa nonlinea urements was always in the same position. All of the taken relative humidity h and temperature the data where & considered: 33 points in the T beam Najjar 1972). The moisture mass balanc and 24 in the that column that are sown in of Figure 4. mas the variation in time the water Regarding the C/φ parameter, for the case of the volume of concrete (water contentTw) be eq beam, there aredivergence different diameters of barsflux thatJinof the moisture fluence the cracks and for each crack width detected, according to the zone the form of the crack, there ∂w =and ∇of• Jthe diameter of the bar, was assigned a−value ∂t existing three different ones: 6 (stirrups), 12 (bottom bars) and 16 mm (top Forcontent the casewofcan the column, Thebars). water be expressed a the diameters were 6 and 12 mm, and also were of the evaporable water wthey e (capillary wa considered in thevapor, calculation of k. In the formula, and adsorbed water) and the the non-e cover was taken(chemically the actual inbound) each case.water The time wn (Mil used in the calculations, was that&corresponding Pantazopoulo Mills 1995).to the It is reas moment of measurement of the crack width. water is a fu assume that the evaporable relative humidity, h, degree of hydration fume reaction, αs, i.e. we=w 2.4 Formulas degree used in of thesilica analysis = age-dependent sorption/desorption The main goal(Norling of present paper1997). is to verify Mjonell Under the this assum accuracy of simple formulae to predict the average by substituting Equation 1 into Equati crack width produced obtains in elements corroding in natural conditions, in function of the accumulated corrosion, Px. In previous papers they have been ∂w ∂w ∂h e α& + ∂we α& + w proposed (Andrade + ∇ • ( D ∇h ) = − e1993): ∂h ∂t Figure 3. Corrosion rate meter measuring the internal relative humidity in the beam. 2.3 Measurement of cracking From the manufacture of the elements the crack widths were measured in 11 dates for the T beam and 7 measurements for the column. The dates are given in the following table. Table 1. Dates of measurements of the crack width. T Beam Column Measure Date Measure Date 0 15/02/1990 0 15/02/1990 1 1/07/1993 1 25/08/1995 2 17/11/1993 2 28/05/1997 3 21/06/1994 3 26/03/1998 4 4/05/1995 4 1/07/1998 5 9/07/1996 5 18/03/2004 6 9/07/1997 6 13/09/2004 7 27/03/1998 7 14/09/2005 8 22/06/1998 8 16.09.2006 9 18/03/2004 10 13/09/2004 11 14/09/2005 12 16.09.2006 h ⎛ Px ⎞ ⎟ φ ⎟⎠the ∂we/∂h ⎝ C is The first formula is: w = k ⎜⎜ ∂α c c ∂α s (1) s slope of the sorption/ where isotherm (also called moisture capac governing (Equation 3) must be where w is the crack openingequation in the time t, k is a factor by appropriate boundary and initial of proportionality without dimensions, c/φ is the relationconditi The between the amount penetration of the of e cover/diameter of the bar relation and Px is the water and relative humidity is called ‘‘ corrosion in time t, where Px is equal to: isotherm” if measured with increasing humidity and ‘‘desorption isotherm” in th rep Px = 0.0115 I corr t case. Neglecting their difference (Xi et al. the following, ‘‘sorption isotherm” will be and rearranging Replacing Preference x in the equation to both sorption and desorption c the terms: By the way, if the hysteresis of the isotherm would be taken into account, two w relation, water vs relative humi ( mm )C ( mmevaporable ) k= (2) repused according to the sign of the varia be 0.0115 I corr (mm / a? )t (a? )φ (mm ) relativity humidity. The shape of the isotherm for HPC is influenced by many p For the second formula procedure especially thosethethatsame influence extent and followed, onlychemical that usedreactions Ro that isand, the inoriginal turn, determ radius of the structure bar instead c/φsize (Torres-Acosta andofpore distribution (water1999, Torres-Acosta 1999, Torres-Acosta 1998). ratio, cement chemical composition, SF For what ultimately stays: curing time and method, temperature, mix etc.). In the literature various formulatio wfound ( mm ) Roto ( mm )describe the sorption isotherm k' = (3) in th concrete (Xi tet al. 1994). However, rep 0.0115 Ipaper (the ) mm / a? ( ) a? corr semi-empirical expression pro Norling Mjornell (1997) is adopted b k’ has the dimensions of millimeters. Proceedings of FraMCoS-7, May 23-28, 2010 2 4 6 8 Ancho de fisura (mm) 0.5 y = 0.0177x - 0.0416 0 0 10 12 14 16 18 20 2 4 6 8 1.5 1 y = 0.0369x + 0.0526 0.5 0 10 12 14 16 18 20 0 Tiempo (a? s) 2 4 Ancho de fisura (mm) Ancho de fisura (mm) 2 y = 0.0512x - 0.113 ⎡ G1 (α c , α s )⎢⎢1 − ⎢ ⎣ 0.5 0 6 8 we (h α c α s ) = , , Ancho de fisura (mm) 2 1 y = 0.0344x - 0.0669 0 0 2 4 6 8 1 y = 0.0198x - 0.0206 0 4 6 8 y = 0.0234x - 0.0347 0 2 4 6 8 10 1 , 0 0 2 4 6 8 1 0 2 4 6 8 10 12 1 y = 0.0409x - 0.0266 1 0.5 1 18 20 ⎣ 0 2 4 6 8 10 12 14 16 18 y = 0.0295x - 0.0846 0.5 0 0 0 20 2 4 6 8 10 12 14 16 18 20 Tiempo (a? s) Tiempo (a? s) where the first term (gel isotherm) represents the physically bound (adsorbed) water and the second term (capillary isotherm) represents the capillary water. This expression is valid only for low content of SF. The coefficient G1 represents the amount of water per unit volume held in the gel pores at 100% relative humidity, and it can be expressed (Norling Mjornell 1997) as 0 1.5 1 y = 0.0 202 x - 0.00 46 0.5 1.5 1 y = 0.0 274 x + 0 .01 0.5 2 4 6 8 1 .5 1 10 1 2 1 4 1 6 18 2 0 0 2 4 6 Ti em p o (a ? s) 8 10 12 14 16 18 0 0 20 y = 0 .0 12 x + 0 .07 45 0 .5 0 0 0 2 Ancho de fis ura (mm ) Ancho de fisura (mm) y = 0 .0 16 3 x + 0.12 5 1 0.5 P un to d e m e d id a 78 2 2 Ancho de fis ura (mm) Ancho de fisura (mm) 2 1.5 1 Pu nto de m edida 87 Pu nto d e m edid a 79 Punto d e m e did a 6 5 2 4 6 8 10 12 14 16 18 0 20 2 4 6 8 10 12 14 16 18 20 T ie m p o ( a? s ) Tiem po (a? s ) Tiem po (a? s ) Punto de m edida 73 Punto de m ed ida 6 6 2 Ancho de fisura (mm) 2 1.5 1 y = 0.02 16x - 0.055 1 0.5 1 .5 y = 0.0 076x + 0. 4447 1 0 .5 0 0 0 2 4 6 8 1 0 1 2 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20 T iempo (a? s ) Tie mp o (a? s) P unto de m edida 69 Punto de m edida 72 2 Ancho de fisura (mm) 2 1.5 1 y = 0.0252x + 0.047 0.5 0 0 2 4 6 8 10 12 14 16 18 1.5 1 y = 0.0378x + 0.1518 0.5 0 0 20 2 4 6 8 Pu n to d e m ed id a 82 Pun to de m e did a 85 2 y = 0.0213x + 0.1533 1 .5 1 c α c+ ks α s G (α c α s ) = k vg c vg s 0.5 0 2 4 6 8 10 12 14 16 18 y = 0.0 286x + 0 .05 25 0 .5 1 .5 1 0 2 4 6 8 10 12 14 16 18 y = 0 .0 04 4x + 0 .0 8 47 0 .5 14 16 18 20 16 18 20 2 1 .5 1 0 .5 0 0 20 Tiem po (a? s) , 2 Ancho de fis ura (m m) Ancho de fisura (mm) 2 1.5 0 12 P unto de m ed ida 8 0 Ancho de fisura (mm) P unto de m edida 64 1 10 Tiem po (a? s) Tiem po (a? s) y = 0 .01 18x - 0.0 074 (5) 0 0 20 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 T ie m po (a ? s ) T ie m po ( a? s ) 10 12 14 Tie m po (a? s ) 1 Punto de medida 63 5 5 4 y = 0.3013x - 1.0705 4 Punto de medida 64 15 12 Punto de medida 66 5 Anc ho de fis ur a (mm) Punto de medida 6 Punto de medida 11 y = 0.2589x - 0.5336 A ncho de fisur a (mm) 4 A ncho de fis ura (mm) Punto de medida 16 5 4 5 4 where kcvg and ksvg are material parameters. From the maximum amount of water per unit volume that can fill all pores (both capillary pores and gel pores), one can calculate K1 as one obtains 3 2 1 2 4 6 8 10 12 14 16 3 2 1 0 0 18 20 2 4 6 8 10 12 14 16 18 3 2 y = 0.0421x - 0.0608 1 6 3 0 2 4 6 Tiempo (a? s ) 8 10 12 14 16 18 0 20 y = 0.5416x - 0.5041 3 2 1 0 0 0 20 y = 0.6588x - 1.1452 9 2 4 6 8 10 12 2 4 6 y = 0.5654x - 0.8838 2 8 10 12 14 16 18 1 20 0 2 4 6 8 Tiempo (a? s) Tiempo ( a? s) Tiempo (a? s) 3 0 0 14 16 18 20 10 12 14 16 18 20 Tiempo (a? s ) Punto de medida 62 15 Ancho de fisura (m m) Ancho de fisura (mm) 10 9 8 7 6 5 4 3 2 1 0 y = 0.3545x - 0.8276 0 2 4 6 8 12 9 6 y = 0.5796x - 0.7499 3 0 10 12 14 16 18 20 0 Tiempo (a? s ) 2 4 6 8 10 12 14 16 18 20 16 20 Tiempo (a? s) 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 P unto de medida 60 y = 0.2997x - 0.9032 0 2 4 6 8 10 12 14 10 9 8 7 6 5 4 3 2 1 0 Ancho de fisura (m m) An cho de fis ura (m m) Punto de m edida 23 16 18 20 10 12 14 16 18 α s + 0.22α s G − 0.188 20 0 c Punto de medida 37 s Anc ho de fisura ( mm) K (α c α s ) = , 1 10 9 8 7 6 5 4 3 2 1 0 ⎛ y = 0.3687x + 0.1086 0 2 4 6 8 10⎜ 10 12 14 16 18 20 Tiempo (a? s ) Punto de medida 25 Punto de medida 43 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 Anc ho de fisura (mm) Ancho de fisura (mm) 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 e ⎝ e y = 0.07x - 0.1194 4 y = 0.1001x + 0.0306 3 2 8 10 12 14 18 g αc − αc h ⎞ ⎤ ⎟ ⎥ ⎠ ⎥ ⎥ ⎦ P unto de medida 56 1 4 y = 0.1063x - 0.0016 3 2 1 0 0 2 4 6 8 10 12 14 16 18 16 18 Tie mpo (a? s) 5 4 (6) 20 3 y = 0.117x - 0.117 2 1 0 0 ⎠ Pu nto de medida 45 5 6 Punto de medida 54 g α c∞ − α c ⎞⎟h 1 4 5 Ancho de fis ura (m m) 8 Tiempo (a? s) ∞ A nc ho de fisur a ( mm) 6 ⎛ 10⎜ ⎝ 2 4 6 8 10 12 14 20 T ie mpo ( a? s) −1 Punto de medida 53 Punto de medida 48 5 Ancho de fisura (m m) 4 Ancho de fisura (mm) 2 Anc ho de fisura (m m) Ancho de fisura (mm) w y = 0.3712x - 1.197 0 2 Tiempo (a? s) ⎡ ⎢ − ⎢1 − 1 ⎢ ⎣ Punto de medida 27 10 9 8 7 6 5 4 3 2 1 0 y = 0.4205x - 0.952 0 Tiempo (a? s ) 4 3 y = 0.0334x - 0.0234 2 5 4 y = 0.06x - 0.0364 3 2 The material parameters kcvg and ksvg and g1 can be calibrated by fitting experimental data relevant to free (evaporable) water content in concrete at various ages (Di Luzio & Cusatis 2009b). 6 8 10 12 14 16 18 0 20 2 4 6 8 2 1 Ancho de fisura (mm) Ancho de fisura (mm) y = 0.1868x - 0.6826 0 0 2 4 6 8 0 2 4 6 8 10 12 14 4 2 1 y = 0.0268x + 0.0773 0 3 2 y = 0.0762x - 0.2597 1 0 0 2 4 6 8 4 6 8 10 12 14 16 18 20 10 12 14 16 18 20 2 4 6 8 0 0 2 4 6 10 12 14 16 18 20 Punto de medida 121 5 y = 0.2878x - 0.8517 3 2 1 10 12 14 16 18 20 8 Tiempo (a? s) 4 3 0 2 4 6 Tiempo (a? s) 8 y = 0.0225x - 0.0169 2 1 0 0 0 Tiempo (a? s) 1 Punto de medida 124 5 4 10 12 14 16 18 20 2 Punto de medida 86 5 4 Tiempo (a? s) 0 Tiempo (a? s) 5 3 1 0 16 18 20 Tiempo (a? s ) Punto de medida 81 Punto de medida 114 5 3 0 Tiempo (a? s) Tiempo (a? s) 4 1 10 12 14 16 18 20 Ancho de fisura (mm) 4 Ancho de fisura (mm) 2 Ancho de fisura (mm) y = 0.0284x - 0.0239 0 0 10 12 14 16 18 20 2 4 6 8 10 12 14 16 18 20 Tiempo (a? s) Tiempo (a? s) Punto de medida 107 Punto de medida 111 10 9 8 7 6 5 4 3 2 1 0 5 Ancho de fisura (mm) Ancho de fisura (mm) 2.2 Temperature evolution Note that, at early age, since the chemical reactions associated with cement hydration and SF reaction are exothermic, the temperature field is not uniform for non-adiabatic systems even if the environmental temperature is constant. Heat conduction can be described in concrete, at least for temperature not Figure 4. Position the points&of Kaplan measurement of crack exceeding 100°C of(Bažant 1996), by width and slopes with time. Fourier’s law, which reads y = 0.3811x - 1.1112 0 2 4 6 8 10 12 14 16 18 20 4 3 2 1 y = 0.0218x - 0.0272 0 0 2 4 6 Tiempo (a? s) 10 12 14 16 18 20 5 10 9 8 7 6 5 4 3 2 1 0 Ancho de fisura (mm) Ancho de fisura (mm) 8 Tiempo (a? s) Punto de medida 69 Punto de medida 102 y = 0.3475x - 0.5485 0 2 4 6 8 4 3 2 y = 0.0198x + 0.0222 1 0 10 12 14 16 18 20 0 2 4 6 Tiempo (a? s) 0 2 4 6 8 10 12 14 16 18 20 Tiempo (a? s) 10 12 14 16 18 20 5 4 y = 0.2329x - 0.5372 3 2 1 2 4 6 8 10 12 14 16 18 20 Tiempo (a? s) 5 4 y = 0.1874x - 0.0416 3 2 1 0 0 0 Ancho de fisura (mm) 5 y = 0.455x - 0.8503 Punto de medida 135 0 2 4 6 8 10 12 14 16 18 20 Tiempo (a? s) 0 2 4 6 8 10 12 14 16 18 20 Tiempo (a? s) Ancho de fisura (mm) 10 9 8 7 6 5 4 3 2 1 0 Ancho de fisura (mm) y = 0.6268x - 1.6796 Ancho de fisura (mm) 10 9 8 7 6 5 4 3 2 1 0 8 Tiempo (a? s) Punto de medida 137 Punto de medida 145 Punto de medida 93 Punto de medida 89 Ancho de fisura (mm) where ∂we/∂h is the slope of the sorption/desorption isotherm (alsothe called moistureTable capacity). Regarding crack widths, 3 showsThe the governing equation (Equation 3) must be completed averaged values obtained in the tested elements at by appropriate boundary and initial conditions. each date The relation between the amount of evaporable Table Mean and Standard deviation of the ‘‘adsorption average crack water3.and relative humidity is called width in the beam and the pillarwith shownincreasing in Figure 4. relativity isotherm” if measured (mm) Waverisotherm” humidity and ‘‘desorption inDesv. the Est. opposite 1-Jul-93 0.31 0.34 case. Neglecting their difference (Xi et al. 1994), in 17-Nov-93 the following, ‘‘sorption0.43isotherm” will0.42 be used with 21-Jun-94 0.48and desorption 0.46conditions. reference to both sorption 4-May-95 0.63 0.62 By the way, if the 1.07 hysteresis of 1.02 the moisture 9-Jul-96 isotherm would two different 9-Jul-97be taken 1.49into account,1.26 T Beam evaporable water vs relative humidity, must relation, 27-Mar-98 0.86 1.11 be used according sign of the variation of the 22-Jun-98 to the 0.87 1.00 2.38 shape of 1.86 relativity 18-Mar-04 humidity. The the sorption 13-Sep-04 2.68 2.33parameters, isotherm for HPC is influenced by many 14-Sep-05 3.41 2.78 rate of the especially16-Oct-06 those that influence extent and 3.94 3.14 chemical 25-Aug-95 reactions and, in turn, determine pore 0.20 0.21 structure and pore size distribution (water-to-cement 28-May-97 0.26 0.28 ratio, cement chemical0.28composition,0.26 SF content, 26-Mar-98 curing time and method, temperature, mix additives, 1-Jul-98 0.30 0.31 Column etc.). In the literature 0.36 various formulations can be 18-Mar-04 0.16 13-Sep-04 the 0.39 0.12 of normal found to describe sorption isotherm 14-Sep-05 0.43 However, 0.14 concrete (Xi et al. 1994). in the present 16-Oct-06 0.51 expression 0.15 paper the semi-empirical proposed by Norling Mjornell (1997) is adopted because it 16 ⎤ 1⎥ ⎥ ⎦ 2 1.5 Punto de medida 20 (3) 14 Punto de medida 62 2 1.5 10 12 14 16 18 20 Tiempo (a? s) (4) y = 0.0404x - 0.1166 0.5 Tiempo (a? s) y = 0.0348x - 0.0935 0.5 1 10 12 14 16 18 20 Tiempo (a? s) 1 + Punto de medida 56 2 0 10 1.5 10 12 14 16 18 20 1.5 Punto de medida 61 2 Ancho de fisura (mm) Ancho de fisura (mm) 2 1.5 2 1 Tiempo (a? s) 1 Punto de medida 50 Punto de medida 42 0 2 0.5 0 10 12 14 16 18 20 Tiempo (a? s) 0.5 20 1.5 ∞ (g α c e ∞ − α )h ⎡ (g α c c − ⎢ K (α c α s ) e ⎢ Punto de medida 40 1.5 0.5 10 12 14 16 18 ⎤ ⎥ − α c )h ⎥⎥ ⎦ 10 12 14 16 18 20 Tiempo (a? s) Ancho de fisura (mm) 4 Ancho de fisura (mm) 2 Ancho de fisura (mm) 0 8 Punto de medida 63 1.5 1 6 Tiempo (a? s) Punto de medida 44 Figure 3. Icorr evolution measured in the beam during test time. Proceedings of FraMCoS-7, May 23-28, 2010 1 0 0 Tiempo (a? s) ∂w α&c + e α&s + w&n ∂α c s y = 0.0229x - 0.0409 1.5 Tiempo (a? s) 0 ∂w ∂h e + ∇ • ( D ∇h) = ∂we h ∂α ∂h ∂t 1 0.5 2 Ancho de fisura (mm) 10 12 14 16 18 20 Punto de medida 57 2 Ancho de fisura (mm) 8 0 − Ancho de fisura (mm) 6 Ancho de fisura (mm) Pantazopoulo & Mills 1995). It is reasonable to assume that the evaporable water is a function of relative humidity, h, degree of hydration, αc, and degree of silica fume reaction, αs, i.e. we=we(h,αc,αs) = age-dependent sorption/desorption isotherm (Norling Mjonell 1997). Under this assumption and by substituting Equation 1 into Equation 2 one obtains 4 Anc ho de fisura (mm) n y = 0.0339x - 0.051 0 2 2 1.5 Tiempo (a? s) Ancho de fisura (mm) Figure 4 shows the results of corrosion rate Icorr − ∂w = ∇ • in J the beam throughout the time. (2) obtained The ∂t 2 average value is 0.128 µA/cm (1.5 µm/year). On the pillar were as made. The Theonly waterisolated contentmeasurements w can be expressed the sum results indicated in it a higher value of the corrosion of the evaporable water we (capillary water, water rate, of 2 water) µm/year was considered in vapor,then anda value adsorbed and thealso non-evaporable the calculations. (chemically bound) water w (Mills 1966, 1 0.5 Punto de medida 58 Punto de medida 55 2 1.5 0 Ancho de fisura (mm) that the variation in time of the water mass per unit volume of concrete (water content w) be equal to the 3divergence RESULTS of the moisture flux J Punto de medida 47 Ancho de fisura (mm) they have been taken as average annual values of corrosion rate Icorrrep =coefficient 1,5 as said is the mean The proportionality D(h,T) is called recorded in the T beam throughout 14 years of life moisture permeability and it is a nonlinear functionof the elements, thetemperature sake of a T sensitivity of the relative however humidity for h and (Bažant analysis also a value of 2,0 µm/year will be tried. & Najjar 1972). The moisture mass balance requires explicitly accounts for the evolution of hydration reaction and SF content. This sorption isotherm reads A ncho de fis ur a ( mm) J =For − D (the h, T calculation ) ∇h of the factor of proportionality (1) 4 y = 0.134x + 0.1269 3 2 1 0 0 2 4 6 8 10 12 14 16 18 20 Tiempo (a? s) = −The λ ∇T Figure 4 shows the evolution of crack (7) width in the different locations selected in the beam and in the column. The cracks grow at where q is flux, T trends) is thedepending absolute different ratesthe(theheat slopes of the temperature, and λ is the heat conductivity; thisa of the place. It has to be stressed that there isinnot q unique value of the crack width The reasons for this behaviour can be several: a) the bars have different sizes and the stirrups different cover depths, b) there are noticed pre-existing drying shrinkage cracks and c) the corrosion rate has likely been uneven along the bars in spite that the chloride was added in the mix. The statistical distribution found is given for each element in Figure 5. The distribution is log normal and the crack widths are larger in the beam than in the pillar perhaps due to the reinforcement detailing, − D (h, Tdetailed ) ∇h 2006). AlthoughJ a= more analysis has to be made the slope values here calculated seems to reflect better an averaged behaviour. coefficient D(h,T) The proportionality moisture permeability and it is a nonlinea of the relative humidity h and temperature & Najjar 1972). The moisture mass balanc that the variation in time of the water mas volume of concrete (water content w) be eq divergence of the moisture flux J ∂ a) Ec.− 2∂t = ∇ • J w b) Ec. 3 Figure 6. Representation of equations (2) and (3) plotting crack width versus corrosion penetration divided by c/φ or by the bar radius Ro. The water content w can be expressed a) Beam T b) Pillar Figure 5. Statistical distribution of crack widths found under natural corrosion. 4 DISCUSSION In order to make later a comparison, the equations proposed were first fitted to the experimental data in existing literature (Rodriguez 1996, Andrade 2002, Feliú 1990, Andrade 1993, Torres-Acosta 1999 Torres-Acosta 1998, Cabrera 1996). Table 2 shows the results obtained using the values of crack width and corrosion given by the authors mentioned in it. In Figure 6 it has been analyzed present results plotting the crack width versus the C/φ (equation 2) or versus the bar radius Ro (equation 3). From the figure it can be deduced the linear trend in both cases but the relative value depends on the type of element in the case of the natural corrosion being higher the values of crack widths found in the beam than in the pillar. With respect to the values obtained in accelerated tests in the laboratory, they show intermediate values between those of the beam and the pillar. This is an interesting fact as it enables to use accelerated tests to predict evolutions in real conditions. Table 2. Results of the value of k for different authors calculated with the formulas (2) and (3). k = w C / Px k' = w Ro / Px Average of all 4.79 28.44 Torres 2.10 27.99 Castro 11.60 26.22 Andrade 3.41 30.52 Cabrera 0.61 18.67 Rodríguez 1 8.53 24.70 Rodríguez 2 8.58 41.23 In Figure 7 an averaged trend has been fitted to all results which enables in an averaged value for the slopes k y k’ of 9.5 y 35.5 respectively which are 50 y 40% higher than those proposed before (Muñoz a of the evaporable water we (capillary wa vapor, and adsorbed water) and the non-e (chemically bound) water wn (Mil Pantazopoulo & Mills 1995). It is reas assume that the evaporable water is a fu relative humidity, h, degree of hydration degree of silica fume reaction, αs, i.e. we=w = age-dependent sorption/desorption a) Ec.(Norling 2 Ec. 3 Under this assum Mjonellb)1997). Figure 7. Fitting oby fan substituting averaged trend Equation in the data of 1 natural into Equati and accelerated corrosion tests. obtains ∂w ∂w ∂h e α& + ∂we α& + w 5 CONCLUSIONS + ∇ • ( D ∇h ) = − e c s ∂h ∂t h ∂α c ∂α s There has been studied the evolution of the cracks generated by where the corrosion reinforced slope of the sorption/ ∂we/∂h is ofthetwo elements, a T beam and a column that contained isotherm (also called moisture capac chlorides from governing the mixingequation and have(Equation been exposed 3) must be from 1990 to bytheappropriate atmosphere of Madrid. The conditi boundary and initial conclusions that have drawn up are:the amount of e The been relation between water and relative humidity is called ‘‘ 1. The crack width evolution has been first isotherm” if measured withfitted increasing to two simplehumidity equations and ‘‘desorption isotherm” in th (2) case. Neglecting their difference (Xi et al. (3) ⎛ P ⎞ following, ⎛ P ⎞ isotherm” will be ‘‘sorption ⎟⎟ w = k ⎜⎜ xthe w = k ⎜⎜ x ⎟⎟ to both⎝sorption and desorption c Ro ⎠ ⎝ C φreference ⎠ By the way, if the hysteresis of the 2. These expressions bothbetotaken represent well isothermseem would into account, two the evolution of the crack width in time in humi relation, evaporable water vs relative natural conditions. be used according to the sign of the varia 3. The values of crack widths have been relativity humidity. The larger shapein of the the T beam than in theforpillar. values of by themany p isotherm HPC The is influenced accelerated especially tests published in the literature those that influence extent and show intermediate whichand, indicate that determ chemicalvalues reactions in turn, the accelerated tests may be used for prestructure and pore size distribution (waterdictions in real applied ratio,conditions cement provided chemical hecomposition, SF currents are limited. curing time and method, temperature, mix 4. As for the values of the factors etc.). In the proportionality literature various formulatio k and k’, thatfound appears in the formula, they to describe the sorptionhave isotherm been averaged with results obtained in accelerated concrete (Xi et al. 1994). However, in th tests. The values have been expression 9.5 for paper obtained the semi-empirical pro equation 2 and 35.5 for equation 3. Norling Mjornell (1997) is adopted b Proceedings of FraMCoS-7, May 23-28, 2010 J = − D ( h , T ) ∇h REFERENCES (1) Alonso Andrade C., Rodriguez J. and D(h,T) Diez J.M.: TheC.,proportionality coefficient is “Factors called controlling cracking of concrete affected by reinforcement moisture permeability and it is a nonlinear function corrosion”. Materials and Structures, 31, August-September, of pp. the435-441, relative1998. humidity h and temperature T (Bažant & NajjarC.,1972). balance requires Andrade AlonsoThe C. ymoisture Molina F.mass J., “Cover cracking as a of rebar in corrosion: I – Experimental test”. thatfunction the variation time of Part the water mass per unit Materials and Structures, 26 (1993), volume of concrete (water contentpp.w453-464. ) be equal to the Andrade C., Alonso C., Molina F. J., “Cover cracking as a divergence of the moisture flux J function of rebar corrosion: Part II – Numerical model”. Materials and Structures, 26 (1993), pp. 532-548. w ∂ Andrade C., Molina F.J., “Cover cracking as a (2) − function = ∇C., • JofAlonso rebar corrosion: Part I – Experimental test”. ∂t Materials and Structures, 26 (1993), pp. 453-464. Andrade C., Alonso C., Rodríguez J., Casal J.: Relation between The waterand content w can be expressed the sum corrosion concrete cracking. Reporte asinterno del (capillary water, of proyecto the evaporable water w e Brite/Euram BE-4062. DG XII, C.E.C., water Agosto vapor, 1995.and adsorbed water) and the non-evaporable Andrade C., Alonso C., Sarría J.: “Corrosion rate evolution 1966,in (chemically bound) water wn (Mills concrete structures exposed to the atmosphere”, Cement Pantazopoulo & Mills 1995). It is reasonable to& Concrete Composites, 24 (2002), pp. 55-64. assume that the evaporable water is a function of Beeby A. W., “Cracking, cover and corrosion of reinforcerelative h, degree5, of hydration, αc, and ment”. humidity, Concrete International, 2 (1983), Pg. 35-40. we(h,αc,αs) degree J.ofG., silica fume reaction, αs, i.e. Cabrera “Deterioration of concrete duewto e=reinforcement corrosion,” Cement & Concrete Composites,isotherm 18 (1996), = steel age-dependent sorption/desorption pp. 47-59. (Norling Mjonell 1997). Under this assumption and Feliú, S., González,Equation J.A., Feliú, S.Jr., Equation and Andrade, C., by "Confinement substituting 1 into 2 one of the electrical signal or in-situ measurement obtains of Polarization Resistance in Reinforced concrete," ACI Mater. J., 87, pp 457. (1990). Leung Y.: “Modeling of ∂concrete cracking induced by steel ∂w ∂w K. we e αEngineering, Maye ∂h + ∇ •Journal in Civil α ( D ∇hof ) =Materials − expansion”, (3) c s n h ∂α ∂α ∂h ∂2001. t June, c s Liu Y., Weyers R.E.: “Modelling the time to corrosion cracking in chloride contaminated reinforcement concrete structures”, the slope the675-681. sorption/desorption where ∂we/∂h isJournal, ACI Materials 95 (6),ofpp. isotherm (also called lifemoisture The Martín-Perez B.: “Service modelingcapacity). of RC highway structures equation exposed to(Equation chlorides”. 3) PhD dissertation, Dept. of governing must be completed Engineering, University Toronto, 1998. by Civil appropriate boundary andofinitial conditions. Muñoz A., Andrade C., Torres-Acosta A., Rodríguez J.: The relation between the amount of evaporable “Relation Between Crack Width and Diameter of Rebar water relative humidity is called ‘‘adsorption Loss and due to Corrosion of Reinforced Concrete Members” isotherm” if measured with increasing relativity Electrochemical Society Symposium, Cancun, Mexico, Oct 29th – Nov 2006. humidity and3rd,‘‘desorption isotherm” in the opposite &+ & + w& case. Neglecting their difference (Xi et al. 1994), in the following, ‘‘sorption isotherm” will be used with reference to both sorption and desorption conditions. By the way, if the hysteresis of the moisture isotherm would be taken into account, two different relation, evaporable water vs relative humidity, must be used according to the sign of the variation of the relativity humidity. The shape of the sorption isotherm for HPC is influenced by many parameters, especially those that influence extent and rate of the chemical reactions and, in turn, determine pore structure and pore size distribution (water-to-cement ratio, cement chemical composition, SF content, curing time and method, temperature, mix additives, etc.). In the literature various formulations can be found to describe the sorption isotherm of normal concrete (Xi et al. 1994). However, in the present paper the semi-empirical expression proposed by Norling Mjornell (1997) is adopted because it Proceedings of FraMCoS-7, May 23-28, 2010 Ohtsu M.,accounts Yoshimurafor S.: the “Analysis of crack explicitly evolution of propagation hydration and crack initiation due to corrosion reinforcement”, reaction and SF content. This sorption isotherm Const. And Build. Mat., 11 (7-8), pp 437-442, 1997. reads Padovan J., Jae J.: “FE modeling of expansive oxide induced fracture of rebar reinforced concrete”, Engineering Fracture Mechanics, 56⎡(6), pp. 797-812, 1997.⎤ Pantazopoulou S. J., Papoulia K. D.:1 “Modeling cover ⎢ ⎥ we (h,cracking α c , α s )due = G1to(αreinforcement + in RC structures”, ⎥ c , α s )⎢1 − 10corrosion ∞ (g αApril h⎥ − α2001. Journal of Engineering ⎢Mechanics, c )A. 1 c e Al-Gahtani ⎣ ⎦S.: “Cor(4) Rasheeduzzufar, S. S. Al-Saadoun, rosion cracking in relation cover and ∞ −diameter, ⎡ 10(to ⎤ )h g1αbar αCivil concrete quality”, Journal of Material in Engineering, c c ⎢ ⎥ K1 (α1992. −1 Vol 4 (4), Nov. c , α s )⎢e ⎥ ⎣ ⎦ elastic Reinhardt H. W.: “Fracture mechanics of an softening material like concrete”, Heron Vol. 29 No. 2, 1984. where the first term (gel isotherm) represents the Rodríguez J., Ortega L. M., Casal J., “Load bearing capacity physically bound (adsorbed) water reinforcement,” and the second of concrete columns with corroded en term Corrosion (capillaryof Reinforcement isotherm) represents capillary in Concretethe (1996), C. L. water.Page, ThisJ.W. expression is valid only(Eds.). for low content Figg, and P.B. Bamforth Rodríguez J., Ortega L. M., Vidal Ma. Casal J., of of SF. The coefficient G1 represents theA.,amount “Disminución de la adherencia entre hormigón y 100% barras watercorrugadas, per unit volume held in the gel pores at debida a la corrosión,” Hormigón y Acero, relative humidity, and it can be expressed (Norling 4º. Trimestre (1993), p. 49. Mjornell 1997) as Torres Acosta A. A., Castro P., Sagüés A. A., “Effect of corrosion rate in the cracking process of concrete”, Proc. National c α c +Congress s α s of the Mexican ElectroG1 (α cXIVth ,α ) = k k vg (5) chemical Society Spanish), August 1999, pp. 24-28, s vg c (in s Mérida, México Torres c Acosta A. A., “Cracking induced by localized are materialinparameters. From the wherecorrosion k vg andofksvgreinforcement chloride contaminated concrete”. Ph. D. Thesis, University of South Florida, maximum amount of water per unit volume that can Florida, USA, 1999. fill all pores (both capillary pores and gel pores), one AcostaKA.as A.,one Sagüés A. A., “Concrete cover crackobtains canTorres calculate 1 ing and corrosion expansion of embedded reinforcing steel”, P. Castro, O. Troconis y C. Andrade (Eds.), ⎡ Latin ⎛ American ⎞ ⎤ ∞ Proceedings of the third NACE 10⎜ g α − α ⎟h ⎥region ⎢ 1 c c ⎝ ⎠ corrosion on of corrosion 188α s + 0.22 w0 − 0.congress α s −rehabilitation G1 ⎢1 − e ⎥ c s ⎥ damaged infrastructures (1998),⎢ pp. 215-229. ⎦ (6) ⎣ (α , α T., ) = Castel A., Francois R.: “Analyzing crack width to K1Vidal c predict s ⎛ ⎞ ∞ corrosion in10reinforced Cement and h ⎜ g α − α ⎟concrete”, 1 c ⎠ −1 e ⎝2004, Concrete Research 34, pp.c 165-174. The material parameters kcvg and ksvg and g1 can be calibrated by fitting experimental data relevant to free (evaporable) water content in concrete at various ages (Di Luzio & Cusatis 2009b). 2.2 Temperature evolution Note that, at early age, since the chemical reactions associated with cement hydration and SF reaction are exothermic, the temperature field is not uniform for non-adiabatic systems even if the environmental temperature is constant. Heat conduction can be described in concrete, at least for temperature not exceeding 100°C (Bažant & Kaplan 1996), by Fourier’s law, which reads q = − λ ∇T (7) where q is the heat flux, T is the absolute temperature, and λ is the heat conductivity; in this